Generator Disassembly

Using a screwdriver, remove the generator pulley cap.

Set SST (A) and (B).

SST

09820-63020

Clamp SST (A) in a vise.

Place the rotor shaft end into SST (A).

Fit SST (B) to the clutch pulley.

Loosen the pulley by turning SST (B) in the direction shown in the illustration.

Remove the generator assembly from the SST.

Remove the clutch pulley from the rotor shaft.

Place the generator assembly on the clutch pulley.

Remove the 3 nuts and generator rear end cover.

Remove the terminal insulator from the generator coil.

Remove the 2 screws and brush holder from the generator coil.

Remove the 4 bolts.

Using SST, remove the generator coil assembly.

SST

09950-40011(09951-04020,09952-04010,09953-04020,09954-04010,09955-04071,09957-04010,09958-04011)

Remove the generator washer.

Remove the generator rotor assembly.

Remove the 4 screws and retainer plate from the drive end frame.

Using SST and a hammer, tap out the drive end frame bearing from the drive end frame.

SST

09950-60010(09951-00250)
09950-70010(09951-07100)