Generator Disassembly

Using a screwdriver, puncture the center of the generator pulley cap and pry it off.

NOTICE:

Do not reuse the generator pulley cap.

Set SST (A) and (B).

SST

09820-63020

Clamp SST (A) in a vise.

Place the rotor shaft end into SST (A).

Fit SST (B) to the clutch pulley.

Loosen the pulley by turning SST (B) in the direction shown in the illustration.

Remove the generator assembly from the SST.

Remove the clutch pulley from the rotor shaft.

Place the generator assembly on the clutch pulley.

Remove the 3 nuts and generator rear end cover.

Remove the terminal insulator.

Remove the 2 screws and generator brush holder.

Remove the 4 bolts.

Remove the bolt and cord clip.

Using SST, remove the coil.

SST

09950-40011(09951-04020,09952-04010,09953-04020,09954-04010,09955-04071,09957-04010,09958-04011)

Remove the washer.

Remove the generator rotor.

Remove the 4 screws and bearing retainer.

Using SST and a hammer, tap out the bearing.

SST

09950-60010(09951-00250)
09950-70010(09951-07100)