Water Pump Removal

Engine. Camry. Acv40 Gsv40
2Az-Fe Cooling. Camry. Acv40 Gsv40

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE ENGINE UNDER COVER RH

  3. REMOVE ENGINE UNDER COVER LH

  4. DRAIN ENGINE COOLANT

  5. REMOVE FRONT FENDER APRON SEAL RH

  6. REMOVE NO. 2 ENGINE MOUNTING STAY RH

  7. REMOVE ENGINE MOVING CONTROL ROD SUB-ASSEMBLY

  8. REMOVE NO. 2 ENGINE MOUNTING BRACKET RH

  9. REMOVE V-RIBBED BELT

  10. REMOVE GENERATOR ASSEMBLY

  11. REMOVE WATER PUMP PULLEY

  12. REMOVE WATER PUMP ASSEMBLY

Water Pump -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL


2. REMOVE ENGINE UNDER COVER RH


3. REMOVE ENGINE UNDER COVER LH


4. DRAIN ENGINE COOLANT
NOTICE:
Do not remove the radiator cap sub-assembly while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

  1. Remove the radiator cap sub-assembly from the radiator assembly.



  1. Loosen the radiator drain cock plug and cylinder block drain cock plug, then drain the coolant.


    Camry. Acv40 Gsv40.2Az-Fe Cooling.Cooling System.Water Pump Removal

    HINT:
    Collect the coolant in a container and dispose of it according to the regulations in your area.


5. REMOVE FRONT FENDER APRON SEAL RH


6. REMOVE NO. 2 ENGINE MOUNTING STAY RH


    Camry. Acv40 Gsv40

  1. Remove the 2 bolts and No. 2 mounting stay RH.



7. REMOVE ENGINE MOVING CONTROL ROD SUB-ASSEMBLY


    Camry. Acv40 Gsv40

  1. Remove the bolt and disconnect the ground cable.



    Camry. Acv40 Gsv40

  1. Remove the 3 bolts and the engine moving control rod with bracket.



8. REMOVE NO. 2 ENGINE MOUNTING BRACKET RH


    Camry. Acv40 Gsv40

  1. Remove the 3 bolts and No. 2 mounting bracket RH.



9. REMOVE V-RIBBED BELT


    Camry. Acv40 Gsv40.2Az-Fe Cooling.Cooling System.Water Pump Removal

  1. Using SST and 19 mm socket wrench, loosen the V-ribbed belt tensioner arm clockwise, then remove the V-ribbed belt.

    SST
    09216-42010
    NOTICE:
    1. Be sure to connect SST and the tools so that they are in line during use.
    2. When retracting the tensioner, turn it clockwise slowly for 3 seconds or more. Do not apply force rapidly.
    3. After the tensioner is fully retracted, do not apply force any more than necessary.


10. REMOVE GENERATOR ASSEMBLY


    Camry. Acv40 Gsv40

  1. Disconnect the generator connector.

  1. Remove the nut and disconnect the wire harness from terminal B.

  1. Remove the bolt and wire harness clamp bracket.

  1. Remove the wire harness clamps.



    Camry. Acv40 Gsv40

  1. Remove the 2 bolts and generator assembly.



11. REMOVE WATER PUMP PULLEY


Camry. Acv40 Gsv40.2Az-Fe Cooling.Cooling System.Water Pump Removal

  1. Using SST, remove the 4 bolts and water pump pulley.

    SST
    09960-10010(09962-01000,09963-00700)


12. REMOVE WATER PUMP ASSEMBLY


Camry. Acv40 Gsv40.2Az-Fe Cooling.Cooling System.Water Pump Removal

  1. Remove the clamp of the crankshaft position sensor from the water pump.

  1. Disconnect the wire of the crankshaft position sensor from the clamp bracket.



    Camry. Acv40 Gsv40.2Az-Fe Cooling.Cooling System.Water Pump Removal

  1. Remove the 4 bolts, 2 nuts and clamp bracket.



    Camry. Acv40 Gsv40

  1. Using a screwdriver, pry between the water pump and cylinder block, and then remove the water pump.

    HINT:
    Tape the screwdriver tip before use.
    NOTICE:
    Be careful not to damage the contact surfaces of the water pump and cylinder block.