Fuel Tank Installation

Install a new No. 1 fuel tank cushion to the fuel tank.

Install 7 new No. 2 fuel tank cushions to the fuel tank.

Install the 3 clamps.

Install the fuel main tube support with the bolt.

Torque:

5.4 N*m{55 kgf*cm, 48 in.*lbf}

Install the fuel pump tube to the fuel main tube support and the clamp.

Install 2 new gaskets to the fuel tank.

Apply light oil around 2 new fuel cut off valves as shown in the illustration, and carefully insert them into the tank.
Be careful not to drop the gasket into the tank.

Check that the fuel cut off valve is fully inserted.

Install the No. 3 fuel tank protector by sliding it as shown in the illustration.

Install the No. 2 fuel tank protector by sliding it as shown in the illustration.

Install the 4 clip nuts.

Install the 2 fuel tank bands with the 2 pins.

Set the fuel tank assembly onto the transmission jack.

Raise the transmission jack so that the fuel tank vent hose can be connected as shown in the illustration.

NOTICE:

Slowly raise the jack not to drop the fuel tank assembly.

Connect the fuel tank inlet pipe with the fuel filter pipe clamp as shown in the illustration.

Tighten the 2 set bolts of the fuel tank bands.

Torque:

39 N*m{400 kgf*cm, 29 ft.*lbf}

Connect the fuel emission hose to the charcoal canister.

Connect the fuel pump tube.

1. Push the fuel connector into the pipe and push up the retainer so that the claws engage.
   

   NOTICE:

   1. Before connecting the tube, make sure that it is not damaged. Make sure that there is no dirt present on the connecting surfaces.
      
   2. After connecting, check if the fuel tube connector and the pipe are securely connected by pulling on them.
      

Install the 4 bolts and fuel tank protector.

Torque:

5.4 N*m{55 kgf*cm, 48 in.*lbf}

Install the 2 rear stabilizer bar No. 1 brackets with the 4 bolts.

Torque:

31 N*m{316 kgf*cm, 23 ft.*lbf}

Install the No. 3 parking brake cable assembly with the bolt and nut.

Torque:

Bolt:

6.0 N*m{61 kgf*cm, 53 in.*lbf}

Nut:

8.5 N*m{87 kgf*cm, 75 in.*lbf}

Install the No. 2 parking brake cable assembly with the bolt and nut.

Torque:

Bolt:

6.0 N*m{61 kgf*cm, 53 in.*lbf}

Nut:

8.5 N*m{87 kgf*cm, 75 in.*lbf}

Install a new gasket onto the front exhaust pipe.

Install the center exhaust pipe assembly with the 2 bolts and 2 nuts.

Torque:

43 N*m{438 kgf*cm, 32 ft.*lbf}

Install a new gasket to the fuel suction tube.

Install the fuel suction tube.

NOTICE:

1. Do not damage the fuel pump filter.
   
2. Be careful that the arm of the sender gauge does not bend.
   

Align the mark of the set plate with the fuel suction tube.

Install the set plate with the 8 bolts.

Torque:

5.9 N*m{60 kgf*cm, 52 in.*lbf}

Install the fuel pump tube with the tube joint clip.

NOTICE:

1. Check that there are no scratches or foreign objects on the connecting part.
   
2. Check that the fuel tube joint is inserted securely.
   
3. Check that the tube joint clip is on the collar of the fuel tube joint.
   
4. After installing the tube joint clip, check that the fuel tube joint is pulled off.
   

Connect the fuel pump connector.

Install the rear floor service hole cover with new butyl tape.

Attach the front hooks of the bench type rear seat cushion assembly to the vehicle body.

Confirm that the seat cushion is firmly installed.

NOTICE:

When installing the bench type rear seat cushion assembly, make sure that the seat belt buckle is not under the bench type rear seat cushion assembly.

Attach the front hooks of the bench type rear seat cushion assembly to the vehicle body.

Confirm that the seat cushion is firmly installed.

NOTICE:

When installing the bench type rear seat cushion assembly, make sure that the seat belt buckle is not under the bench type rear seat cushion assembly.