Engine Assembly Inspection

Engine. Camry. Acv40 Gsv40

2Gr-Fe Engine Mechanical. Camry. Acv40 Gsv40

INSPECT EXHAUST MANIFOLD SUB-ASSEMBLY LH
INSPECT EXHAUST MANIFOLD SUB-ASSEMBLY RH
INSPECT INTAKE AIR SURGE TANK ASSEMBLY
INSPECT INTAKE MANIFOLD

Engine Assembly -- Inspection

1. INSPECT EXHAUST MANIFOLD SUB-ASSEMBLY LH

Camry. Acv40 Gsv40

Using a precision straightedge and feeler gauge, measure the warpage on the contact surface of the cylinder head.
Maximum warpage:
0.7 mm (0.028 in.)
HINT:
The maximum allowable warpage of each installation surface is 0.3 mm (0.012 in.).
If the warpage is greater than the maximum, replace the manifold.

2. INSPECT EXHAUST MANIFOLD SUB-ASSEMBLY RH

Camry. Acv40 Gsv40

Using a precision straightedge and feeler gauge, measure the warpage on the contact surface of the cylinder head.
Maximum warpage:
0.7 mm (0.028 in.)
HINT:
The maximum allowable warpage of each installation surface is 0.3 mm (0.012 in.).
If the warpage is greater than the maximum, replace the manifold.

3. INSPECT INTAKE AIR SURGE TANK ASSEMBLY

Camry. Acv40 Gsv40

Using a precision straightedge and feeler gauge, measure the warpage on the contact surface of the intake manifold.
Maximum warpage:
2.5 mm (0.098 in.)
If the warpage is greater than the maximum, replace the surge tank.

4. INSPECT INTAKE MANIFOLD

Camry. Acv40 Gsv40.2Gr-Fe Engine Mechanical.Engine.Engine Assembly Inspection

Cylinder head side:
1. Using a precision straightedge and feeler gauge, measure the surface contacting the cylinder head for warpage.
  Maximum warpage:
  0.1 mm (0.003 in.)
  If the warpage is greater than the maximum, replace the intake manifold.

Surge tank side:
1. Using a precision straightedge and feeler gauge, measure the surface contacting the surge tank for warpage.
  Maximum warpage:
  0.1 mm (0.003 in.)
  If the warpage is greater than the maximum, replace the intake manifold.