Engine Coolant Temperature Sensor Installation

Engine. Camry. Acv40 Gsv40
2Gr-Fe Engine Control System. Camry. Acv40 Gsv40

  1. INSTALL ENGINE COOLANT TEMPERATURE SENSOR

  2. INSTALL NO. 1 AIR CLEANER INLET

  3. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

  4. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

  5. INSTALL AIR CLEANER INLET ASSEMBLY

  6. INSTALL V-BANK COVER SUB-ASSEMBLY

  7. ADD ENGINE COOLANT

  8. CHECK FOR ENGINE COOLANT LEAKS

  9. INSTALL ENGINE UNDER COVER RH

  10. INSTALL ENGINE UNDER COVER LH

Engine Coolant Temperature Sensor -- Installation



1. INSTALL ENGINE COOLANT TEMPERATURE SENSOR
  1. Install a new gasket to the engine coolant temperature sensor.



    Camry. Acv40 Gsv40
  1. Install the engine coolant temperature sensor.

    Torque:
    20 N*m{204 kgf*cm, 15 ft.*lbf}
  1. Connect the engine coolant temperature sensor connector.



2. INSTALL NO. 1 AIR CLEANER INLET


    Camry. Acv40 Gsv40
  1. Install the No. 1 air cleaner inlet with the bolt.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}


3. INSTALL AIR CLEANER CASE SUB-ASSEMBLY


    Camry. Acv40 Gsv40
  1. Install the air cleaner case with the 3 bolts.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}
  1. Connect the vacuum hose and hose clamp.



4. INSTALL AIR CLEANER CAP SUB-ASSEMBLY


    Camry. Acv40 Gsv40
  1. Install the air cleaner cap sub-assembly, and connect the 3 bands.



    Camry. Acv40 Gsv40.2Gr-Fe Engine Control System.Sfi System.Engine Coolant Temperature Sensor  Installation
  1. Connect the mass air flow meter connector (*1).

  1. Connect the No. 2 ventilation hose (*2).

  1. Connect the hose band (*3).



    Camry. Acv40 Gsv40
  1. Connect the 3 vacuum hoses.



5. INSTALL AIR CLEANER INLET ASSEMBLY


    Camry. Acv40 Gsv40
  1. Install the air cleaner inlet with the clamp and 2 bolts.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}


6. INSTALL V-BANK COVER SUB-ASSEMBLY


    Camry. Acv40 Gsv40
  1. Engage the 3 retainers to install the V-bank cover.



7. ADD ENGINE COOLANT
  1. Close the radiator drain cock plug and 2 cylinder block drain cock plugs.

    Torque:
    13 N*m{130 kgf*cm, 9 ft.*lbf} for cylinder block drain cock plug
  1. Slowly fill the radiator with TOYOTA Super Long Life Coolant (SLLC).

    Specified capacity:
    9.0 liters (9.5 US qts, 7.9 lmp. qts)
    HINT:
    1. TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology consists of a combination of low phosphates and organic acids).
    1. Contact your TOYOTA dealer for further details.
  1. Slowly pour coolant into the radiator reservoir tank until it reaches the FULL line.

  1. Press the inlet and outlet radiator hoses several times by hand, and then check the level of the coolant.
    If the coolant level is low, add coolant.

  1. Install the radiator cap sub-assembly and reservoir tank cap.

  1. Start the engine, and warm it up.

    HINT:
    Adjust the air conditioner set temperature to MAX (HOT).
  1. Stop the engine, and wait until the engine coolant cools down.

  1. Add engine coolant to the FULL line on the radiator reservoir.



8. CHECK FOR ENGINE COOLANT LEAKS
CAUTION:
Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.
NOTICE:
Before performing each inspection, turn the A/C switch OFF.


    Camry. Acv40 Gsv40
  1. Fill the radiator with coolant and attach a radiator cap tester.

  1. Warm up the engine.

  1. Using a radiator cap tester, increase the pressure inside the radiator to 118 kPa (1.2 kgf*cm, 17 psi), and check that the pressure does not drop.
    If the pressure drops, check the hoses, radiator and water pump for leaks. If no external leaks are found, check the heater core, cylinder block and cylinder head.



9. INSTALL ENGINE UNDER COVER RH


10. INSTALL ENGINE UNDER COVER LH