Front Seat Side Airbag Assembly Installation

Restraints. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
Supplemental Restraint System. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. INSTALL FRONT SEAT AIRBAG ASSEMBLY

  2. INSTALL FRONT SEATBACK COVER (for Manual Seat)

  3. INSTALL FRONT SEATBACK COVER (for Power Seat)

  4. INSTALL FRONT SEATBACK BOARD SUB-ASSEMBLY LH (w/ Seatback Board)

  5. INSTALL FRONT SEAT ASSEMBLY (for Manual Seat)

  6. INSTALL FRONT SEAT ASSEMBLY (for Power Seat)

  7. INSPECT AND ADJUST SEAT SLIDE ADJUSTER LOCKS (for Manual Seat)

  8. INSTALL FRONT SEAT TRACK BRACKET OUTER COVER LH (for Manual Seat)

  9. INSTALL FRONT SEAT TRACK BRACKET INNER COVER LH (for Manual Seat)

  10. INSTALL FRONT SEAT HEADREST ASSEMBLY

  11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (for Manual Seat)

  12. CHECK SRS WARNING LIGHT

  13. INSPECT FRONT SEAT ASSEMBLY (for Manual Seat)

  14. INSPECT FRONT SEAT ASSEMBLY (for Power Seat)

Front Seat Side Airbag Assembly -- Installation



1. INSTALL FRONT SEAT AIRBAG ASSEMBLY
CAUTION:
  1. The nuts must not be reused.
  2. Make sure that the seat frame assembly is not deformed. If it is, replace it with a new one.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the front seat side airbag assembly with 2 new nuts.

    Torque:
    5.5 N*m{56 kgf*cm, 49 in.*lbf}
  1. Engage the 2 clamps to connect the wire harness.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Supplemental Restraint System.Airbag System.Front Seat Side Airbag Assembly  Installation
  1. Engage the 5 clamps to connect the wire harness.



2. INSTALL FRONT SEATBACK COVER (for Manual Seat)
NOTICE:

  1. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Supplemental Restraint System.Airbag System.Front Seat Side Airbag Assembly  Installation
  2. Be careful not to damage the cover.
  3. When installing the hog rings, avoid wrinkling the cover.
  1. Using hog ring pliers, install the seatback cover to the seatback pad with 11 new hog rings.

  1. Install the seatback cover (with pad) to the front seat frame (w/ adjuster).



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. w/ Front Seat Side Airbag:
    Fully cover the airbag with the 2 seatback cover brackets and install the nut.

    Torque:
    5.5 N*m{56 kgf*cm, 49 in.*lbf}
    CAUTION:
    1. For vehicles with side airbags, the seatback cover must be securely installed. Otherwise, the side airbags may not deploy properly.
    2. Make sure that the strap is not twisted after installing the bracket.
    3. Install the bracket securely.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Supplemental Restraint System.Airbag System.Front Seat Side Airbag Assembly  Installation
  1. Attach the 4 claws to install the 2 front seat headrest supports.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Supplemental Restraint System.Airbag System.Front Seat Side Airbag Assembly  Installation
  1. w/ Seatback Board:
    Attach the hooks.

  1. w/ Seatback Board:
    Using hog ring pliers, install 5 new hog rings.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. w/o Seatback Board:
    Using hog ring pliers, install 3 new hog rings.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Supplemental Restraint System.Airbag System.Front Seat Side Airbag Assembly  Installation
  1. w/o Seatback Board:
    Close the 2 zippers.



3. INSTALL FRONT SEATBACK COVER (for Power Seat)
NOTICE:

  1. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Supplemental Restraint System.Airbag System.Front Seat Side Airbag Assembly  Installation
  2. Be careful not to damage the cover.
  3. When installing the hog rings, avoid wrinkling the cover.
  1. Using hog ring pliers, install the seatback cover to the seatback pad with 11 new hog rings.

  1. Install the seatback cover (with pad) to the front seat frame assembly (w/ adjuster).



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. w/ Front Seat Side Airbag:
    Fully cover the airbag with the 2 seatback cover brackets and install the nut.

    Torque:
    5.5 N*m{56 kgf*cm, 49 in.*lbf}
    CAUTION:
    1. For vehicles with side airbags, the seatback cover must be securely installed. Otherwise, the side airbags may not deploy properly.
    2. Make sure that the strap is not twisted after installing the bracket.
    3. Install the bracket securely.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Supplemental Restraint System.Airbag System.Front Seat Side Airbag Assembly  Installation
  1. Attach the 4 claws to install the 2 headrest supports.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Supplemental Restraint System.Airbag System.Front Seat Side Airbag Assembly  Installation
  1. Attach the hooks.

  1. Using hog ring pliers, install 5 new hog rings.



4. INSTALL FRONT SEATBACK BOARD SUB-ASSEMBLY LH (w/ Seatback Board)
for Manual Seat: (RAV4_ACA30 RM000000VBI03CX_02_0017.html)
for Power Seat: (RAV4_ACA30 RM000000VBI03CX_02_0017.html)


5. INSTALL FRONT SEAT ASSEMBLY (for Manual Seat)
  1. Place the seat in the cabin.

    NOTICE:
    Be careful not to damage the vehicle body.
  1. Connect the connector under the seat.

  1. Lift up the seat track adjusting handle and move the seat to the rearmost position.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Supplemental Restraint System.Airbag System.Front Seat Side Airbag Assembly  Installation
  1. Install the 2 bolts to the front side of the seat.

    Torque:
    37 N*m{377 kgf*cm, 27 ft.*lbf}
    HINT:
    Tighten the bolts in the order indicated in the illustration.
  1. Lift up the seat track adjusting handle and move the seat to the foremost position.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Supplemental Restraint System.Airbag System.Front Seat Side Airbag Assembly  Installation
  1. Install the 2 bolts to the rear side of the seat.

    Torque:
    37 N*m{377 kgf*cm, 27 ft.*lbf}
    HINT:
    Tighten the bolts in the order indicated in the illustration.


6. INSTALL FRONT SEAT ASSEMBLY (for Power Seat)
  1. Place the seat in the cabin.

    NOTICE:
    Be careful not to damage the vehicle body.
  1. Connect the connectors under the seat.

  1. Connect the cable to the negative (-) battery terminal.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Supplemental Restraint System.Airbag System.Front Seat Side Airbag Assembly  Installation
  1. Operate the power seat switch knob and move the seat to the rearmost position.

  1. Install the 2 bolts to the front side of the seat.

    Torque:
    37 N*m{377 kgf*cm, 27 ft.*lbf}
    HINT:
    Tighten the 2 bolts in the order indicated in the illustration.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Supplemental Restraint System.Airbag System.Front Seat Side Airbag Assembly  Installation
  1. Operate the power seat switch knob and move the seat to the foremost position.

  1. Install the 2 bolts to the rear side of the seat.

    Torque:
    37 N*m{377 kgf*cm, 27 ft.*lbf}
    HINT:
    Tighten the 2 bolts in the order indicated in the illustration.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the front seat track bracket outer cover in the direction indicated by the arrow in the illustration and attach the 2 claws.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the front seat track bracket inner cover in the direction indicated by the arrow in the illustration and attach the 2 claws.



7. INSPECT AND ADJUST SEAT SLIDE ADJUSTER LOCKS (for Manual Seat)
  1. During sliding operation of the front seat, check that the left and right adjusters move together smoothly and lock simultaneously.
    If the seat adjusters do not lock simultaneously, loosen the seat fixation bolts to adjust the adjuster's position.



8. INSTALL FRONT SEAT TRACK BRACKET OUTER COVER LH (for Manual Seat)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the outer cover in the direction indicated by the arrow in the illustration and attach the 2 claws.



9. INSTALL FRONT SEAT TRACK BRACKET INNER COVER LH (for Manual Seat)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the inner cover in the direction indicated by the arrow in the illustration and attach the 2 claws.



10. INSTALL FRONT SEAT HEADREST ASSEMBLY


11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (for Manual Seat)


12. CHECK SRS WARNING LIGHT
  1. Check the SRS warning light (RAV4_ACA30 RM000000XFD06JX.html).



13. INSPECT FRONT SEAT ASSEMBLY (for Manual Seat)
  1. w/ Seat Heater System:
    Check the seat heater operation.

    1. Turn the ignition switch on (IG).

    2. Push the seat heater switch ON.

    3. Wait 5 minutes or more and confirm that the seat surface becomes warm.



14. INSPECT FRONT SEAT ASSEMBLY (for Power Seat)
  1. Check the power seat operation.

  1. w/ Seat Heater System:
    Check the seat heater operation.

    1. Turn the ignition switch on (IG).

    2. Push the seat heater switch ON.

    3. Wait 5 minutes or more and confirm that the seat surface becomes warm.