Front Seat Side Airbag Assembly Removal

Restraints. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
Supplemental Restraint System. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (for Manual Seat)

  2. REMOVE FRONT SEAT HEADREST ASSEMBLY

  3. REMOVE FRONT SEAT TRACK BRACKET OUTER COVER LH (for Manual Seat)

  4. REMOVE FRONT SEAT TRACK BRACKET INNER COVER LH (for Manual Seat)

  5. REMOVE FRONT SEAT ASSEMBLY (for Manual Seat)

  6. REMOVE FRONT SEAT ASSEMBLY (for Power Seat)

  7. REMOVE FRONT SEATBACK BOARD SUB-ASSEMBLY LH (w/ Seatback Board)

  8. REMOVE FRONT SEATBACK COVER (for Manual Seat)

  9. REMOVE FRONT SEATBACK COVER (for Power Seat)

  10. REMOVE FRONT SEAT AIRBAG ASSEMBLY

Front Seat Side Airbag Assembly -- Removal


CAUTION:
  1. Be sure to read Precaution thoroughly before servicing (RAV4_ACA30 RM000000KT106QX.html).
  2. If the side airbag (for models w/ side airbag) was deployed, replace the front seat assembly with a new one.


1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (for Manual Seat)
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.


2. REMOVE FRONT SEAT HEADREST ASSEMBLY


3. REMOVE FRONT SEAT TRACK BRACKET OUTER COVER LH (for Manual Seat)
  1. Lift up the seat track adjusting handle and move the seat to the foremost position.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Using a screwdriver, detach the 2 claws.

    HINT:
    Tape the screwdriver tip before use.
  1. Remove the outer cover in the direction indicated by the arrow in the illustration.



4. REMOVE FRONT SEAT TRACK BRACKET INNER COVER LH (for Manual Seat)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Using a screwdriver, detach the 2 claws.

    HINT:
    Tape the screwdriver tip before use.
  1. Remove the inner cover in the direction indicated by the arrow in the illustration.



5. REMOVE FRONT SEAT ASSEMBLY (for Manual Seat)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 bolts on the rear side of the seat.

  1. Lift up the seat track adjusting handle and move the seat to the rearmost position.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 bolts on the front side of the seat.

  1. Lift up the seat track adjusting handle and move the seat to the center position. Also, operate the reclining adjuster release handle and move the seatback to the upright position.

  1. Disconnect the connector under the seat.

  1. Remove the seat.

    NOTICE:
    Be careful not to damage the vehicle body.


6. REMOVE FRONT SEAT ASSEMBLY (for Power Seat)
  1. Operate the power seat switch knob and move the seat to the foremost position.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Using a screwdriver, detach the 2 claws.

    HINT:
    Tape the screwdriver tip before use.
  1. Remove the front seat track bracket outer cover in the direction indicated by the arrow in the illustration.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Using a screwdriver, detach the 2 claws.

    HINT:
    Tape the screwdriver tip before use.
  1. Remove the front seat track bracket inner cover in the direction indicated by the arrow in the illustration.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 bolts on the rear side of the seat.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Operate the power seat switch knob and move the seat to the rearmost position.

  1. Remove the 2 bolts on the front side of the seat.

  1. Operate the power seat switch knob and move the seat to the center position. Then, operate the power seat switch knob and move the seatback to the upright position.

  1. Disconnect the cable from the negative (-) battery terminal.

    CAUTION:
    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
  1. Disconnect the connectors under the seat.

  1. Remove the seat.

    NOTICE:
    Be careful not to damage the vehicle body.


7. REMOVE FRONT SEATBACK BOARD SUB-ASSEMBLY LH (w/ Seatback Board)
for Manual Seat: (RAV4_ACA30 RM000000VBH036X_02_0051.html)
for Power Seat: (RAV4_ACA30 RM000000VBH037X_02_0016.html)


8. REMOVE FRONT SEATBACK COVER (for Manual Seat)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Supplemental Restraint System.Airbag System.Front Seat Side Airbag Assembly  Removal
  1. w/ Seatback Board:
    Remove the 5 hog rings.

  1. w/ Seatback Board:
    Using a screwdriver, detach the hooks.

    NOTICE:
    Tape the screwdriver tip before use.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Supplemental Restraint System.Airbag System.Front Seat Side Airbag Assembly  Removal
  1. w/o Seatback Board:
    Open the 2 zippers.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Supplemental Restraint System.Airbag System.Front Seat Side Airbag Assembly  Removal
  1. w/o Seatback Board:
    Lift up the seatback cover and remove the 3 hog rings.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. w/ Active Headrest:

    1. Detach the 4 claws and remove the 2 front seat headrest supports.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Supplemental Restraint System.Airbag System.Front Seat Side Airbag Assembly  Removal
  1. w/o Active Headrest:

    1. Detach the 4 claws and remove the 2 front seat headrest supports.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. w/ Front Seat Side Airbag:
    Remove the nut and move the 2 seatback cover brackets.

  1. Remove the seatback cover (with pad) from the front seat frame assembly (w/ adjuster).



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Supplemental Restraint System.Airbag System.Front Seat Side Airbag Assembly  Removal
  1. Remove the 11 hog rings and seatback cover from the seatback pad.



9. REMOVE FRONT SEATBACK COVER (for Power Seat)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Supplemental Restraint System.Airbag System.Front Seat Side Airbag Assembly  Removal
  1. Remove the 5 hog rings.

  1. Using a screwdriver, detach the hooks.

    HINT:
    Tape the screwdriver tip before use.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. w/ Active Headrest:

    1. Detach the 4 claws and remove the 2 headrest supports.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Supplemental Restraint System.Airbag System.Front Seat Side Airbag Assembly  Removal
  1. w/o Active Headrest:

    1. Detach the 4 claws and remove the 2 headrest supports.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. w/ Front Seat Side Airbag:
    Remove the nut and move the 2 seatback cover brackets.

  1. Remove the seatback cover (with pad) from the front seat frame assembly (w/ adjuster).



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Supplemental Restraint System.Airbag System.Front Seat Side Airbag Assembly  Removal
  1. Remove the 11 hog rings and seatback cover from the seatback pad.



10. REMOVE FRONT SEAT AIRBAG ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Supplemental Restraint System.Airbag System.Front Seat Side Airbag Assembly  Removal
  1. Disengage the 5 clamps and disconnect the wire harness.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Disengage the 2 clamps and disconnect the wire harness.

  1. Remove the 2 nuts and front seat side airbag assembly LH.

    CAUTION:
    1. The nuts must not be reused.
    2. Make sure that the seat frame assembly is not deformed. If it is, replace it with a new one.