REMOVE CLUTCH PULLEY

REMOVE GENERATOR REAR END COVER

REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

REMOVE GENERATOR COIL ASSEMBLY

REMOVE GENERATOR ROTOR ASSEMBLY

REMOVE GENERATOR DRIVE END FRAME BEARING

Remove the generator pulley cap.

Set SST (A) and (B).

• SST
• 09820-63020

Clamp SST (A) in a vise.

Set the generator assembly to SST.

• HINT:

• Make sure that the generator assembly and SST are perpendicular to one another.

Loosen the pulley by turning SST (B) in the direction shown in the illustration.

Remove the generator assembly from SST.

Remove the clutch pulley from the rotor shaft.

Remove the 3 nuts and end cover.

Remove the terminal insulator.

Remove the 2 screws and brush holder.

Remove the 4 bolts.

Using SST, remove the coil assembly.

• SST
• 09950-40011(09951-04020,09952-04010,09953-04020,09954-04010,09955-04071,09957-04010,09958-04011)

Remove the washer.

Remove the 4 screws and retainer plate.

Using SST and a hammer, tap out the bearing.

• SST
• 09950-60010(09951-00250)
  09950-70010(09951-07100)