Compressor And Pulley (For 3Zr-Fae) Removal

Heater & Air Conditioning System. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
Air Conditioning. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE FRONT WHEEL RH

  4. REMOVE NO. 1 ENGINE UNDER COVER

  5. REMOVE REAR ENGINE UNDER COVER RH

  6. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT RH

  7. REMOVE RADIATOR SUPPORT OPENING COVER

  8. REMOVE RADIATOR RESERVOIR ASSEMBLY

  9. REMOVE FAN & GENERATOR V BELT

  10. REMOVE NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

  11. REMOVE NO. 1 COOLER REFRIGERANT SUCTION HOSE

  12. REMOVE COOLER COMPRESSOR ASSEMBLY

Compressor And Pulley (For 3Zr-Fae) -- Removal



1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

  1. Start the engine.

  1. Turn the A/C switch on.

  1. Operate the cooler compressor while the engine speed is approximately 1000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

  1. Stop the engine.

  1. Recover the refrigerant from the A/C system using a refrigerant recovery unit.

    SST
    09985-20010(09985-02130,09985-02150,09985-02090,09985-02110,09985-02010,09985-02050,09985-02060,09985-02070)


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.


3. REMOVE FRONT WHEEL RH


4. REMOVE NO. 1 ENGINE UNDER COVER


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the 6 screws, 10 clips and under cover.



5. REMOVE REAR ENGINE UNDER COVER RH


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the 3 clips and under cover.



6. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT RH


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the 4 bolts and reinforcement.



7. REMOVE RADIATOR SUPPORT OPENING COVER


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the 9 clips and radiator support opening cover.



8. REMOVE RADIATOR RESERVOIR ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Disconnect the No. 1 and No. 2 water by-pass hoses.

  1. Remove the 2 bolts and radiator reservoir.



9. REMOVE FAN & GENERATOR V BELT


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Compressor And Pulley (For 3Zr-Fae) Removal

  1. Loosen bolts A and B.

  1. Loosen bolt C and remove the V-ribbed belt.

    NOTICE:
    Do not loosen bolt D.


10. REMOVE NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the bolt and remove the cooler refrigerant discharge hose from the cooler compressor.

  1. Remove the O-ring from the cooler refrigerant discharge hose.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.


11. REMOVE NO. 1 COOLER REFRIGERANT SUCTION HOSE


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the bolt and remove the cooler refrigerant suction hose from the cooler compressor.

  1. Remove the O-ring from the cooler refrigerant suction hose.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.


12. REMOVE COOLER COMPRESSOR ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Disconnect the connector.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the 2 bolts and 2 nuts.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the 2 stud bolts and cooler compressor.