Rear Brake Inspection

Brake. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
Brake. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. CHECK BRAKE CYLINDER AND PISTON

  2. CHECK PAD LINING THICKNESS

  3. CHECK REAR DISC BRAKE PAD SUPPORT PLATE

  4. CHECK DISC THICKNESS

  5. CHECK DISC RUNOUT

Rear Brake -- Inspection



1. CHECK BRAKE CYLINDER AND PISTON
  1. Check the cylinder bore and piston for rust or scoring.
    If necessary, replace the cylinder and piston.



2. CHECK PAD LINING THICKNESS


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Using a ruler, measure the pad lining thickness.

    Standard thickness:
    10.5 mm (0.413 in.)
    Minimum thickness:
    1.0 mm (0.039 in.)
    If the pad lining thickness is less than the minimum, replace the pad.


3. CHECK REAR DISC BRAKE PAD SUPPORT PLATE
  1. Check the 2 plates as follows. If necessary, replace the plates.

    1. Use brake cleaner to clean the pad of the pad support plate and cylinder mounting contact surface. Inspect for deformation, cracks, rust and foreign matter that is difficult to remove.

    2. Use brake cleaner to clean the pad support plate contact surface of the cylinder mounting. After installing the pad support plate to the cylinder mounting, inspect for looseness and deformation.

    3. After installing the pad, inspect if the pad falls off easily (due to the spring force of the pad support plate).



4. CHECK DISC THICKNESS


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Using a micrometer, measure the disc thickness.

    Standard thickness:
    12.0 mm (0.472 in.)
    Minimum thickness:
    10.5 mm (0.413 in.)
    If the disc thickness is less than the minimum, replace the disc.


5. CHECK DISC RUNOUT
  1. Check the bearing backlash and axle hub deviation (RAV4_ACA30 RM00000227V003X_01_0005.html).

  1. Tighten the disc with the 5 hub nuts.

    Torque:
    103 N*m{1050 kgf*cm, 76 ft.*lbf}


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Using a dial indicator, measure the disc runout 10 mm (0.39 in.) from the outer edge of the disc.

    Maximum disc runout:
    0.15 mm (0.0059 in.)
    If the runout is more than the maximum, change the installation positions of the disc and axle so that the runout is the smallest possible.
    If the runout is more than the maximum even when the installation positions are changed, grind the disc.
    If the disc thickness is less than the minimum, replace the disc.
  1. Remove the 5 hub nuts and disc.