Differential Carrier Oil Seal Removal

Drive Line. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
Differential. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. DRAIN DIFFERENTIAL OIL

  2. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY

  3. REMOVE ELECTROMAGNETIC COUPLING

  4. REMOVE 4WD LINEAR SOLENOID

  5. REMOVE YOKE

  6. REMOVE TRANSMISSION COUPLING CONICAL SPRING WASHER

  7. REMOVE TRANSMISSION COUPLING SHIM

  8. REMOVE DIAPHRAGM OIL SEAL

Differential Carrier Oil Seal -- Removal



1. DRAIN DIFFERENTIAL OIL


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Using a 10 mm socket hexagon wrench, remove the rear differential drain plug and gasket, and drain the oil.

  1. Install a new gasket to the rear differential drain plug.

  1. Using a 10 mm socket hexagon wrench, install the rear differential drain plug and gasket.



2. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
  1. Remove the propeller shaft (RAV4_ACA30 RM00000226H001X.html).



3. REMOVE ELECTROMAGNETIC COUPLING


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Differential.Active Torque Control 4Wd System.Differential Carrier Oil Seal  Removal
  1. Install a dial gauge so that it is perpendicular to the inner side of the transmission coupling.

  1. Using SST, rotate the transmission coupling assembly forward and backward and measure the vertical runout.

    SST
    09564-32011
    Maximum vertical runout:
    0.06 mm (0.00236 in.)
  1. Install a dial gauge perpendicularly onto the transmission coupling assembly, as shown in the illustration.

  1. Using SST, rotate the transmission coupling assembly forward and backward and measure the lateral runout.

    SST
    09564-32011
    Maximum lateral runout:
    0.07 mm (0.00276 in.)


4. REMOVE 4WD LINEAR SOLENOID


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Using a snap ring expander, remove the snap ring.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the solenoid from the yoke.

  1. Remove the O-ring from the solenoid.



5. REMOVE YOKE


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Using a 5 mm socket hexagon wrench, remove the 3 bolts and yoke from the differential carrier.



6. REMOVE TRANSMISSION COUPLING CONICAL SPRING WASHER


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Differential.Active Torque Control 4Wd System.Differential Carrier Oil Seal  Removal
  1. Remove the spring washer from the differential carrier.



7. REMOVE TRANSMISSION COUPLING SHIM


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Differential.Active Torque Control 4Wd System.Differential Carrier Oil Seal  Removal
  1. Remove the shim from the differential carrier.



8. REMOVE DIAPHRAGM OIL SEAL


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Differential.Active Torque Control 4Wd System.Differential Carrier Oil Seal  Removal
  1. Using SST, remove the oil seal from the rear differential carrier.

    SST
    09308-10010