Front Drive Shaft Assembly (For 4Wd) Disassembly

Drive Line. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
Drive Shaft. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. REMOVE FRONT AXLE INBOARD JOINT BOOT NO. 2 CLAMP LH

  2. REMOVE FRONT AXLE INBOARD JOINT BOOT NO. 2 CLAMP RH

  3. REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP LH

  4. REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP RH

  5. REMOVE FRONT AXLE INBOARD JOINT BOOT

  6. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY LH

  7. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY RH

  8. REMOVE FRONT DRIVE SHAFT DAMPER CLAMP (except E352F/E359F, EB61F)

  9. REMOVE FRONT DRIVE SHAFT DAMPER (except E352F/E359F, EB61F)

  10. REMOVE FRONT DRIVE SHAFT DAMPER CLAMP RH

  11. REMOVE FRONT DRIVE SHAFT DAMPER RH

  12. REMOVE FRONT AXLE OUTBOARD JOINT BOOT NO. 2 CLAMP LH

  13. REMOVE FRONT AXLE OUTBOARD JOINT BOOT NO. 2 CLAMP RH

  14. REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP LH

  15. REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP RH

  16. REMOVE FRONT AXLE OUTBOARD JOINT BOOT

  17. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING LH

  18. REMOVE FRONT DRIVE SHAFT DUST COVER LH

  19. REMOVE FRONT DRIVE SHAFT DUST COVER RH

  20. REMOVE FRONT DRIVE SHAFT BEARING

Front Drive Shaft Assembly (For 4Wd) -- Disassembly



1. REMOVE FRONT AXLE INBOARD JOINT BOOT NO. 2 CLAMP LH


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Drive Shaft.Drive Shaft System.Front Drive Shaft Assembly (For 4Wd)  Disassembly
  1. for One Touch Type Clamp:
    Using a screwdriver, remove the clamp, as shown in the illustration.

  1. for Claw Engagement Type Clamp:
    Using needle-nose pliers, remove the clamp, as shown in the illustration.



2. REMOVE FRONT AXLE INBOARD JOINT BOOT NO. 2 CLAMP RH
HINT:
Use the same procedures described for the LH side.


3. REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP LH


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Drive Shaft.Drive Shaft System.Front Drive Shaft Assembly (For 4Wd)  Disassembly
  1. for One Touch Type Clamp:
    Using a screwdriver, remove the inboard joint boot clamp, as shown in the illustration.

  1. for Claw Engagement Type Clamp:
    Using needle-nose pliers, remove the inboard joint boot clamp, as shown in the illustration.



4. REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP RH
HINT:
Use the same procedures described for the LH side.


5. REMOVE FRONT AXLE INBOARD JOINT BOOT
  1. Remove the boot from the inboard joint.



6. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY LH


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Drive Shaft.Drive Shaft System.Front Drive Shaft Assembly (For 4Wd)  Disassembly
  1. Remove any old grease from the inboard joint.

  1. Put matchmarks on the inboard joint and outboard joint shaft.

    NOTICE:
    Do not punch the marks.
  1. Remove the inboard joint from the outboard joint shaft.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Using a snap ring expander, remove the shaft snap ring.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Drive Shaft.Drive Shaft System.Front Drive Shaft Assembly (For 4Wd)  Disassembly
  1. Put matchmarks on the outboard joint shaft and tripod.

    NOTICE:
    Do not punch the marks.
  1. Using a brass bar and hammer, tap off the tripod from the outboard joint shaft.

    NOTICE:
    Do not tap the rollers.
  1. Remove the inboard joint boot.



7. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY RH
HINT:
Use the same procedures described for the LH side.


8. REMOVE FRONT DRIVE SHAFT DAMPER CLAMP (except E352F/E359F, EB61F)


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Drive Shaft.Drive Shaft System.Front Drive Shaft Assembly (For 4Wd)  Disassembly
  1. for One Touch Type Clamp:
    Using a screwdriver, remove the drive shaft damper clamp, as shown in the illustration.

  1. for Claw Engagement Type Clamp:
    Using needle-nose pliers, remove the drive shaft damper clamp, as shown in the illustration.



9. REMOVE FRONT DRIVE SHAFT DAMPER (except E352F/E359F, EB61F)
  1. Remove the front drive shaft damper.



10. REMOVE FRONT DRIVE SHAFT DAMPER CLAMP RH
HINT:
Use the same procedures described for the LH side.


11. REMOVE FRONT DRIVE SHAFT DAMPER RH
HINT:
Use the same procedures described for the LH side.


12. REMOVE FRONT AXLE OUTBOARD JOINT BOOT NO. 2 CLAMP LH


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Using a screwdriver, remove the No. 2 outboard joint boot clamp, as shown in the illustration.



13. REMOVE FRONT AXLE OUTBOARD JOINT BOOT NO. 2 CLAMP RH
HINT:
Use the same procedures described for the LH side.


14. REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP LH


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Using a screwdriver, remove the outboard joint boot clamp, as shown in the illustration.



15. REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP RH
HINT:
Use the same procedures described for the LH side.


16. REMOVE FRONT AXLE OUTBOARD JOINT BOOT
  1. Remove the outboard joint boot from the outboard joint shaft.

  1. Remove any old grease from the outboard joint.



17. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING LH


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Using a screwdriver, remove the hole snap ring.



18. REMOVE FRONT DRIVE SHAFT DUST COVER LH


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Drive Shaft.Drive Shaft System.Front Drive Shaft Assembly (For 4Wd)  Disassembly
  1. Using SST and a press, press out the inboard joint from the shaft dust cover to remove the shaft dust cover.

    SST
    09950-00020
    NOTICE:
    Be careful not to drop the inboard joint.


19. REMOVE FRONT DRIVE SHAFT DUST COVER RH
  1. Use the same procedures described for the LH side.



20. REMOVE FRONT DRIVE SHAFT BEARING


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Using a snap ring expander, remove the snap ring.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Drive Shaft.Drive Shaft System.Front Drive Shaft Assembly (For 4Wd)  Disassembly
  1. Using SST and a press, press out the inboard joint from the shaft bearing to remove the shaft bearing.

    SST
    09527-10011
    NOTICE:
    Be careful not to drop the inboard joint.
  1. Remove the snap ring.