Shift And Select Lever Shaft Disassembly

Transmission. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
E352F E359F Manual Transaxle. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. REMOVE SHIFT AND SELECT LEVER BUSH

  2. REMOVE NO. 1 SELECTING BELLCRANK DUST COVER

  3. REMOVE SELECTING BELLCRANK SUPPORT SUB-ASSEMBLY

  4. REMOVE NO. 2 SELECTING BELLCRANK DUST COVER

  5. REMOVE NO. 2 SELECTING BELLCRANK BUSH

  6. REMOVE NO. 2 SHIFT LEVER INNER

  7. REMOVE NO. 1 SELECT SPRING SEAT

  8. REMOVE SHIFT INTER LOCK PLATE COVER

  9. REMOVE NO. 1 SHIFT LEVER INNER

  10. REMOVE NO. 1 SELECT SPRING SEAT SHAFT SNAP RING

  11. REMOVE SHIFT AND SELECT LEVER SHAFT DUST BOOT

  12. REMOVE CONTROL SHAFT COVER OIL SEAL

Shift And Select Lever Shaft -- Disassembly



1. REMOVE SHIFT AND SELECT LEVER BUSH


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.E352F E359F Manual Transaxle.Manual Transaxle System.Shift And Select Lever Shaft  Disassembly
  1. Remove the bush from the No. 2 selecting bellcrank.



2. REMOVE NO. 1 SELECTING BELLCRANK DUST COVER


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.E352F E359F Manual Transaxle.Manual Transaxle System.Shift And Select Lever Shaft  Disassembly
  1. Remove the dust cover from the No. 2 selecting bellcrank.



3. REMOVE SELECTING BELLCRANK SUPPORT SUB-ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.E352F E359F Manual Transaxle.Manual Transaxle System.Shift And Select Lever Shaft  Disassembly
  1. Remove the nut, wave washer and No. 2 selecting bellcrank plate washer from the No. 2 selecting bellcrank.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.E352F E359F Manual Transaxle.Manual Transaxle System.Shift And Select Lever Shaft  Disassembly
  1. Remove the selecting bellcrank support from the No. 2 selecting bellcrank.



4. REMOVE NO. 2 SELECTING BELLCRANK DUST COVER


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.E352F E359F Manual Transaxle.Manual Transaxle System.Shift And Select Lever Shaft  Disassembly
  1. Remove the dust cover from the No. 2 selecting bellcrank.



5. REMOVE NO. 2 SELECTING BELLCRANK BUSH


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.E352F E359F Manual Transaxle.Manual Transaxle System.Shift And Select Lever Shaft  Disassembly
  1. Remove the bushes from the No. 2 selecting bellcrank.



6. REMOVE NO. 2 SHIFT LEVER INNER


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.E352F E359F Manual Transaxle.Manual Transaxle System.Shift And Select Lever Shaft  Disassembly
  1. Hold the shift and select lever shaft in a vise with soft jaws.

    NOTICE:
    Do not damage the shift and select lever shaft.
  1. Using a 5 mm pin punch and hammer, tap out the slotted pin and remove the transaxle oil baffle.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Apply force to the No. 2 select return compression spring, then using 2 screwdrivers and a hammer, tap out the No. 2 select spring seat shaft snap ring from the shift and select lever shaft.

  1. Remove the No. 2 select spring seat, No. 2 select return compression spring and No. 2 shift lever inner.

    NOTICE:
    Use a cloth to prevent the snap ring from flying off.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the No. 2 select spring seat, No. 2 select return compression spring and No. 2 shift lever inner from the shift and select lever shaft.



7. REMOVE NO. 1 SELECT SPRING SEAT


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.E352F E359F Manual Transaxle.Manual Transaxle System.Shift And Select Lever Shaft  Disassembly
  1. Using a 5 mm pin punch and hammer, tap out the slotted pin from the shift and select lever shaft.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.E352F E359F Manual Transaxle.Manual Transaxle System.Shift And Select Lever Shaft  Disassembly
  1. Remove the shift inter lock plate assembly, shift lever assembly, No. 1 select return compression spring and No. 1 select spring seat from the shift and select lever shaft.



8. REMOVE SHIFT INTER LOCK PLATE COVER


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.E352F E359F Manual Transaxle.Manual Transaxle System.Shift And Select Lever Shaft  Disassembly
  1. Remove the shift inter lock plate cover from the shift inter lock plate.



9. REMOVE NO. 1 SHIFT LEVER INNER


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.E352F E359F Manual Transaxle.Manual Transaxle System.Shift And Select Lever Shaft  Disassembly
  1. Remove the No. 1 shift lever inner from the shift inter lock plate.



10. REMOVE NO. 1 SELECT SPRING SEAT SHAFT SNAP RING


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.E352F E359F Manual Transaxle.Manual Transaxle System.Shift And Select Lever Shaft  Disassembly
  1. Using 2 screwdrivers and a hammer, tap out the snap ring.



11. REMOVE SHIFT AND SELECT LEVER SHAFT DUST BOOT
  1. Remove the dust boot from the control shaft cover.



12. REMOVE CONTROL SHAFT COVER OIL SEAL


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.E352F E359F Manual Transaxle.Manual Transaxle System.Shift And Select Lever Shaft  Disassembly
  1. Using a screwdriver, pry out the oil seal from the control shaft cover.

    HINT:
    Tape the screwdriver tip before use to avoid damage.