Output Shaft Reassembly

Coat the reverse gear with gear oil.

Install the 3 No. 1 synchromesh shifting key springs and No. 1 transaxle clutch hub to the reverse gear.

NOTICE:

Assemble the reverse gear and the No. 1 transaxle clutch hub in the correct direction.

Using a screwdriver, install the 3 No. 1 synchromesh shifting keys to the reverse gear.

Using SST and a press, press in the front bearing (inner race) to the output shaft.

SST

09950-60010(09951-00430)
09950-70010(09951-07150)

Coat the No. 1 synchronizer ring set with gear oil, and install it to the 1st gear.

NOTICE:

Align the claw of the No. 1 synchronizer ring set (middle) with the hole of the 1st gear and install it.

Coat the needle roller bearing with gear oil, and install it to the output shaft.

Coat the 1st gear with gear oil, and install it to the output shaft.

Using SST and a press, press in the No. 1 transaxle clutch hub to the output shaft.

SST

09316-60011(09316-00031)
09950-60010(09951-00320)
09950-70010(09951-07100)

NOTICE:

1. Align the claw of the No. 1 synchronizer ring set (outer) with the hole of the No. 1 transaxle clutch hub and install it.
   
2. Make sure that the 1st gear rotates.
   

Coat the bush ball with MP grease, and install it to the output shaft.

Coat the bush with gear oil, and install it to the output shaft.

Coat the bearing spacer with gear oil, and install it to the output shaft.

Coat the needle roller bearing with gear oil, and install it to the output shaft.

Coat the No. 2 synchronizer ring set with gear oil, and install it to the No. 1 transaxle clutch hub.

NOTICE:

Align the key groove on the No. 2 synchronizer ring set with the No. 1 synchromesh shifting key.

Coat the 2nd gear with gear oil, and install it to the output shaft.

Using SST and a press, press in the 3rd driven gear to the output shaft.

SST

09608-00071
09950-60010(09951-00320)
09950-70010(09951-07100)

Install the output gear spacer to the output shaft.

Using SST and a press, press in the 4th driven gear to the output shaft.

SST

09608-00071
09950-60010(09951-00320)
09950-70010(09951-07100)

Using SST and a press, press in the front bearing (inner race) to the output shaft.

SST

09506-30012
09950-60010(09951-00320)
09950-70010(09951-07100)

Using a dial indicator, measure the radial clearance.

Standard clearance:

Bearing	Specified Condition
KOYO made	0.009 to 0.053 mm (0.0004 to 0.0021 in.)
NSK made	0.009 to 0.051 mm (0.0004 to 0.0020 in.)

Using a dial indicator, measure the radial clearance.

Standard clearance:

Bearing	Specified Condition
KOYO made	0.009 to 0.053 mm (0.0004 to 0.0021 in.)
NSK made	0.009 to 0.051 mm (0.0004 to 0.0020 in.)

Using a dial indicator, measure the thrust clearance.

Standard clearance:

0.10 to 0.35 mm (0.0039 to 0.0138 in.)

Using a feeler gauge, measure the thrust clearance.

Standard clearance:

0.25 to 0.40 mm (0.0098 to 0.0157 in.)