Clutch Unit (For 3Zr-Fae) Inspection

Transmission. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
Clutch. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. INSPECT CLUTCH DISC ASSEMBLY

  2. INSPECT CLUTCH COVER ASSEMBLY

  3. INSPECT FLYWHEEL SUB-ASSEMBLY

Clutch Unit (For 3Zr-Fae) -- Inspection



1. INSPECT CLUTCH DISC ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Using a vernier caliper, measure the rivet head depth.

    Minimum rivet depth:
    0.3 mm (0.0118 in.)
    If the depth is less than the minimum, replace the clutch disc assembly.

  1. Install the clutch disc assembly onto the manual transaxle assembly.

    HINT:
    Insert the clutch disc assembly in the correct direction.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Using a dial gauge, measure the clutch disc assembly runout.

    Maximum runout:
    0.8 mm (0.0314 in.)
    If the runout is more than the maximum, replace the clutch disc assembly.


2. INSPECT CLUTCH COVER ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Clutch.Clutch System (For 1Az-Fe, 2Az-Fe).Clutch Unit (For 3Zr-Fae) Inspection

  1. Using a vernier caliper, measure the depth and width of the diaphragm spring wear.

    Maximum:
    A (Depth): 0.5 mm (0.0196 in.)
    B (Width): 6.0 mm (0.236 in.)
    If the depth or width is more than the maximum, replace the clutch cover assembly.


3. INSPECT FLYWHEEL SUB-ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Using a dial gauge, check the flywheel sub-assembly runout.

    Maximum runout:
    0.1 mm (0.00393 in.)
    If the runout is more than the maximum, replace the flywheel sub-assembly.