Underdrive Planetary Gear Disassembly

Transmission. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
U241E Automatic Transaxle. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. INSPECT UNDERDRIVE PLANETARY GEAR PRELOAD

  2. REMOVE CYLINDRICAL ROLLER BEARING RACE INNER

  3. REMOVE UNDERDRIVE PLANETARY GEAR ASSEMBLY

  4. REMOVE UNDERDRIVE PLANETARY RING GEAR

Underdrive Planetary Gear -- Disassembly



1. INSPECT UNDERDRIVE PLANETARY GEAR PRELOAD


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Disassembly
  1. Using SST a torque wrench, measure the turning torque of the underdrive planetary gear assembly while rotating the torque wrench at 60 rpm.

    SST
    09387-00050
    09564-16020
    Torque:
    Standard turning torque at 60 rpm:
    0.23 to 5.01 N*m{2 to 51 kgf*cm, 2.0 to 44.3 in.*lbf}
    HINT:
    Use a torque wrench with a fulcrum length of 160 mm (6.3 in.).


2. REMOVE CYLINDRICAL ROLLER BEARING RACE INNER


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Disassembly
  1. Using SST, loosen the staked part of the nut.

    SST
    09930-00010(09931-00010,09931-00020)
    09387-00050


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Disassembly
  1. Clamp the underdrive planetary gear in soft jaw vise.

    NOTICE:
    Be careful not to damage the differential drive pinion.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Disassembly
  1. Using SST, remove the lock nut.

    SST
    09564-16020


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Disassembly
  1. Using SST, remove the cylindrical roller bearing inner race.

    SST
    09950-00020
    09950-00030
    09950-60010(09951-00340)


3. REMOVE UNDERDRIVE PLANETARY GEAR ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Disassembly
  1. Using SST and a press, remove the differential drive pinion, parking lock gear, counter driven gear with underdrive planetary ring gear and front tapered roller bearing.

    SST
    09387-00050


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Disassembly
  1. Clamp the underdrive planetary gear in soft jaw vise.

  1. Using SST, remove rear tapered roller bearing from the underdrive planetary gear.

    SST
    09950-00020
    09950-00030
    09950-60010(09951-00320)


4. REMOVE UNDERDRIVE PLANETARY RING GEAR


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Disassembly
  1. Using snap ring pliers, remove the snap ring.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Disassembly
  1. Remove the underdrive planetary ring gear from the counter driven gear.