Forward Clutch Inspection
INSPECT PACK CLEARANCE OF FORWARD CLUTCH
INSPECT FORWARD MULTIPLE DISC CLUTCH DISC
INSPECT FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY
INSPECT FORWARD MULTIPLE DISC CLUTCH DISC
Forward Clutch -- Inspection |
1. INSPECT PACK CLEARANCE OF FORWARD CLUTCH |
Install the forward clutch on the oil pump.
- NOTICE:
- Be careful not to damage the oil seal ring of the oil pump.
Using a dial indicator, measure the forward clutch pack clearance while applying and releasing compressed air (392 kPa, 4.0 kgf/cm2, 57 psi).
- Standard pack clearance:
- 1.00 to 1.25 mm (0.0394 to 0.0492 in.)
If the clearance is not as specified, inspect the discs, plates and flange.
- HINT:
- If the opening is large, cover it with a piece of cloth to prevent compressed air from escaping.
2. INSPECT FORWARD MULTIPLE DISC CLUTCH DISC |
Check if the sliding surfaces of the discs, plates and flange are worn or burnt.
If necessary, replace them.
- NOTICE:
- If the lining of a disc comes off or is discolored, or if a part of the groove is worn, replace all the discs.
- Before installing new discs, immerse them in ATF for at least 15 minutes.
3. INSPECT FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY |
Using a vernier caliper, measure the free length of the spring together with the spring seat.
- Standard free length:
- 26.74 mm (1.0528 in.)
4. INSPECT FORWARD MULTIPLE DISC CLUTCH DISC |
Check if the disc lightly rotates when rotating the forward clutch after inserting the multiple disc clutch into it.
- NOTICE:
- Do not place the forward clutch in a vise.