INSPECT OIL PUMP ASSEMBLY
REMOVE CLUTCH DRUM OIL SEAL RING
REMOVE STATOR SHAFT ASSEMBLY
INSPECT CLEARANCE OF OIL PUMP ASSEMBLY
REMOVE FRONT OIL PUMP DRIVE GEAR
REMOVE FRONT OIL PUMP DRIVEN GEAR
REMOVE FRONT OIL PUMP BODY O-RING
REMOVE FRONT OIL PUMP OIL SEAL
1. INSPECT OIL PUMP ASSEMBLY |
Turn the drive gear with 2 screwdrivers and make sure that it rotates smoothly.
- NOTICE:
- Be careful not to damage the lip of the oil seal.
2. REMOVE CLUTCH DRUM OIL SEAL RING |
Remove the 2 clutch drum oil seal rings.
3. REMOVE STATOR SHAFT ASSEMBLY |
Using a "TORX" socket wrench T30, remove the 11 bolts and stator shaft.
4. INSPECT CLEARANCE OF OIL PUMP ASSEMBLY |
Push the driven gear to one side of the body.
Using a feeler gauge, measure the body clearance between the driven gear and oil pump body.
- Standard body clearance:
- 0.10 to 0.17 mm (0.0039 to 0.0067 in.)
- Maximum body clearance:
- 0.17 mm (0.0067 in.)
If the body clearance is greater than the maximum, replace the oil pump body sub-assembly.
Using a feeler gauge, measure the tip clearance between the driven gear teeth and drive gear teeth.
- Standard tip clearance:
- 0.07 to 0.15 mm (0.0028 to 0.0059 in.)
- Maximum tip clearance:
- 0.15 mm (0.0059 in.)
If the tip clearance is greater than the maximum, replace the oil pump body.
Using a straightedge and feeler gauge, measure the side clearance of both gears.
- Standard side clearance:
- 0.02 to 0.05 mm (0.0008 to 0.0020 in.)
- Maximum side clearance:
- 0.05 mm (0.0020 in.)
- Standard drive gear thickness:
Mark
| Thickness
|
A
| 11.690 to 11.699 mm (0.4602 to 0.4606 in.)
|
B
| 11.700 to 11.709 mm (0.4606 to 0.4610 in.)
|
C
| 11.710 to 11.720 mm (0.4610 to 0.4614 in.)
|
D
| 11.721 to 11.730 mm (0.4615 to 0.4618 in.)
|
E
| 11.731 to 11.740 mm (0.4619 to 0.4622 in.)
|
- Standard driven gear thickness:
Mark
| Thickness
|
A
| 11.690 to 11.699 mm (0.4602 to 0.4606 in.)
|
B
| 11.700 to 11.709 mm (0.4606 to 0.4610 in.)
|
C
| 11.710 to 11.720 mm (0.4610 to 0.4614 in.)
|
D
| 11.721 to 11.730 mm (0.4615 to 0.4618 in.)
|
E
| 11.731 to 11.740 mm (0.4619 to 0.4622 in.)
|
5. REMOVE FRONT OIL PUMP DRIVE GEAR |
Remove the front oil pump drive gear from the oil pump body.
6. REMOVE FRONT OIL PUMP DRIVEN GEAR |
Remove the front oil pump driven gear from the oil pump body.
7. REMOVE FRONT OIL PUMP BODY O-RING |
Using a screwdriver, pry out the O-ring.
- HINT:
- Tape the screwdriver tip before use.
8. REMOVE FRONT OIL PUMP OIL SEAL |
Mount the oil pump in a soft jaw vise.
Using SST, remove the oil seal from the oil pump body.
- SST
- 09308-00010