Automatic Transaxle Assembly Removal

Transmission. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
U140F Automatic Transaxle. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

  2. DRAIN AUTOMATIC TRANSAXLE FLUID

  3. REMOVE STARTER ASSEMBLY

  4. DISCONNECT WIRE HARNESS

  5. REMOVE TRANSMISSION OIL COOLER (w/ Warmer)

  6. REMOVE TRANSMISSION OIL COOLER HOSE AND TUBE (for Water Cooled)

  7. REMOVE ENGINE MOUNTING BRACKET RR

  8. REMOVE ENGINE MOUNTING BRACKET FR

  9. REMOVE ENGINE MOUNTING BRACKET LH

  10. REMOVE TRANSFER ASSEMBLY

  11. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY

  12. REMOVE TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY

  13. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET

  14. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY

Automatic Transaxle Assembly -- Removal



1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
  1. for 1AZ-FE:
    Remove the engine with transaxle (RAV4_ACA30 RM000001BC300NX.html).

  1. for 2AZ-FE:
    Remove the engine with transaxle (RAV4_ACA30 RM000001BC300OX.html)



2. DRAIN AUTOMATIC TRANSAXLE FLUID
  1. Remove the drain plug and gasket, and drain ATF.

  1. Install a new gasket and the drain plug.

    Torque:
    47 N*m{479 kgf*cm, 35 ft.*lbf}


3. REMOVE STARTER ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Disconnect the starter connector.

  1. Open the terminal cap, and remove the nut and disconnect the starter wire.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 bolts and starter.



4. DISCONNECT WIRE HARNESS


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Disconnect the park/neutral position switch connector.

  1. Disconnect the transaxle wire connector.

  1. Disconnect the 2 speed sensor connectors.

  1. Disconnect the wire harness clamps.



5. REMOVE TRANSMISSION OIL COOLER (w/ Warmer)
  1. Remove the oil cooler (RAV4_ACA30 RM00000212900CX_01_0001.html).



6. REMOVE TRANSMISSION OIL COOLER HOSE AND TUBE (for Water Cooled)
  1. Remove the oil cooler hoses and tube (RAV4_ACA30 RM0000024PA00HX.html).



7. REMOVE ENGINE MOUNTING BRACKET RR


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 3 bolts and mounting bracket.



8. REMOVE ENGINE MOUNTING BRACKET FR


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. w/ Warmer:
    Remove the 4 bolts and mounting bracket.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. for Water cooled:
    Remove the 3 bolts and mounting bracket.



9. REMOVE ENGINE MOUNTING BRACKET LH


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 3 bolts and mounting bracket.



10. REMOVE TRANSFER ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. except K111F:
    Remove the 6 nuts, 2 bolts and transfer from the transaxle.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. for K111F:
    Remove the 6 nuts and transfer from the transaxle.



11. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the flywheel housing under cover.

  1. Turn the crankshaft to gain access and remove the 6 bolts while holding the crankshaft pulley bolt with a wrench.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 4 lower side mounting bolts.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 5 upper side mounting bolts.

  1. Separate and remove the automatic transaxle.



12. REMOVE TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Automatic Transaxle Assembly  Removal
  1. Remove the ATF dipstick.

  1. Remove the bolt and oil filler tube.



13. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Automatic Transaxle Assembly  Removal
  1. Remove the 2 bolts and cable bracket.



14. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY