Generator Removal

Engine. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
3Zr-Fae Charging. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE NO. 1 ENGINE UNDER COVER

  3. REMOVE REAR ENGINE UNDER COVER RH

  4. REMOVE RADIATOR SUPPORT OPENING COVER

  5. REMOVE NO. 2 CYLINDER HEAD COVER

  6. REMOVE V-RIBBED BELT

  7. REMOVE GENERATOR ASSEMBLY

Generator -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL


2. REMOVE NO. 1 ENGINE UNDER COVER


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 6 screws, 10 clips and under cover.



3. REMOVE REAR ENGINE UNDER COVER RH


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 3 clips and under cover.



4. REMOVE RADIATOR SUPPORT OPENING COVER


  1. Remove the 9 clips and radiator support opening cover.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.3Zr-Fae Charging.Charging System (W/ Entry And Start System).Generator  Removal



5. REMOVE NO. 2 CYLINDER HEAD COVER


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Hold the rear of the cover and raise it to detach the 2 clips on the rear of the cover. Continue to raise the cover to detach the 2 clips on the front of the cover and remove the cover.

    NOTICE:
    Attempting to detach both front and rear clips at the same time may cause the cover to break.


6. REMOVE V-RIBBED BELT


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.3Zr-Fae Charging.Charging System (W/ Entry And Start System).Generator  Removal
  1. Loosen bolts A and B.

  1. Loosen bolt C and remove the V-ribbed belt.

    NOTICE:
    Do not loosen bolt D.


7. REMOVE GENERATOR ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the terminal cap.

  1. Remove the nut and disconnect the wire harness from terminal B.

  1. Disconnect the connector and wire harness clamp.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Loosen the 3 bolts.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 bolts and adjusting bar.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the bolt and generator.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the bolt and wire harness clamp bracket.