Generator Installation

Engine. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
2Gr-Fe Charging. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. INSTALL GENERATOR ASSEMBLY

  2. INSTALL FAN AND GENERATOR V BELT

  3. INSTALL RADIATOR RESERVOIR TANK

  4. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH

  5. INSTALL REAR ENGINE UNDER COVER RH

  6. INSTALL FRONT WHEEL RH

  7. INSTALL RADIATOR ASSEMBLY

Generator -- Installation



1. INSTALL GENERATOR ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the generator with the 2 bolts.

    Torque:
    43 N*m{438 kgf*cm, 32 ft.*lbf}


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Charging.Charging System.Generator  Installation
  1. Install the bolt to the cylinder block.

    Torque:
    20 N*m{204 kgf*cm, 15 ft.*lbf}


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Connect the generator connector to the generator.

  1. Connect the generator wire with the nut.

    Torque:
    9.8 N*m{100 kgf*cm, 88 in.*lbf}
  1. Install the terminal cap.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Connect the 2 wire harness clamps.



2. INSTALL FAN AND GENERATOR V BELT


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Rotate the tensioner pulley counterclockwise, and then install the V-ribbed belt.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Charging.Charging System.Generator  Installation
  1. If it is difficult to install the V-ribbed belt, perform the following procedure.

    1. Put the V-ribbed belt on everything except the tensioner pulley as shown in the illustration.

    2. While releasing the belt tension by turning the belt tensioner counterclockwise, put the V-ribbed belt on the tensioner pulley.

      NOTICE:
      1. Put the backside of the V-ribbed belt on the tensioner pulley and idler pulley.
      2. Check that the V-ribbed belt is properly set to each pulley.


3. INSTALL RADIATOR RESERVOIR TANK


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the reservoir tank with the 2 bolts.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}
  1. Connect the 2 hoses.



4. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Charging.Charging System.Generator  Installation
  1. Install the reinforcement with the 4 bolts.

    Torque:
    96 N*m{978 kgf*cm, 71 ft.*lbf}


5. INSTALL REAR ENGINE UNDER COVER RH
  1. Install the under cover with the 2 bolts, 4 screw and 12 clips.



6. INSTALL FRONT WHEEL RH


7. INSTALL RADIATOR ASSEMBLY
  1. Install the radiator (RAV4_ACA30 RM000001X9E00NX.html).