Generator Reassembly

Install the washer onto the generator rectifier end frame.

Install the generator rotor onto the generator rectifier end frame.

Using a 32 mm socket wrench and press, slowly push the generator drive end frame onto the generator rectifier end frame.

Tighten the 4 bolts.

Torque:

5.8 N*m{59 kgf*cm, 51 in.*lbf}

Install the cord clip with the bolt.

Torque:

4.6 N*m{47 kgf*cm, 41 in.*lbf}

While pushing the 2 brushes into the generator brush holder, insert a 1.0 mm (0.039 in.) pin into the generator brush holder.

Install the generator brush holder with the 2 screws.

Torque:

1.8 N*m{18 kgf*cm, 16 in.*lbf}

Pull the pin out of the generator brush holder.

Install the terminal insulator onto the generator rectifier end frame.

Install the generator rear end cover with the 3 nuts.

Torque:

4.6 N*m{47 kgf*cm, 41 in.*lbf}

Install the generator pulley onto the generator rotor shaft, and then temporarily tighten the generator pulley nut by hand.

Tighten SST 1-B to the specified torque, and then fix SST 1-A on the generator rotor shaft.

SST

09820-63011(09820-06010,09820-06021)

Torque:

39 N*m{400 kgf*cm, 29 ft.*lbf}

NOTICE:

Securely fix SST on the generator rotor shaft.

Clamp SST 2 in a vise.

Insert SST 1-A and B into SST 2, and then fix the generator pulley nut into SST 2.

Turn SST 1-A in the direction shown, and then loosen the generator pulley nut.

Torque:

133 N*m{1,356 kgf*cm, 98 ft.*lbf}

Remove the generator from SST 2.

Fix SST 1-B in place, then loosen SST 1-A in the direction shown. Remove SST 1-A and B from the generator.

Turn the generator pulley, and then check that the generator pulley moves smoothly.