Starter (For 1.3 Kw Type) Disassembly

Engine. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
3Zr-Fae Starting. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. REMOVE REPAIR SERVICE STARTER KIT

  2. REMOVE STARTER YOKE ASSEMBLY

  3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY

  4. REMOVE STARTER ARMATURE PLATE

  5. REMOVE STARTER COMMUTATOR END FRAME COVER

  6. REMOVE STARTER ARMATURE ASSEMBLY

  7. REMOVE PLANET GEAR

  8. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY

Starter (For 1.3 Kw Type) -- Disassembly



1. REMOVE REPAIR SERVICE STARTER KIT


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the nut and disconnect the lead wire from terminal C.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 screws and repair service starter kit from the drive housing.

  1. Remove the return spring and plunger from the repair service starter kit.



2. REMOVE STARTER YOKE ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 through bolts and pull out the starter yoke together with the commutator end frame.



3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the commutator end frame from the starter yoke.



4. REMOVE STARTER ARMATURE PLATE


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.3Zr-Fae Starting.Starting System (W/ Entry And Start System).Starter (For 1.3 Kw Type)  Disassembly
  1. Remove the armature plate from the starter yoke.



5. REMOVE STARTER COMMUTATOR END FRAME COVER


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Using a screwdriver, remove the commutator end frame cover from the commutator end frame.



6. REMOVE STARTER ARMATURE ASSEMBLY
  1. Mount the commutator end frame in a vise between aluminum plates.

    NOTICE:
    Do not damage the commutator end frame.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Using snap ring pliers, remove the snap ring and plate washer.

    NOTICE:
    Do not drop the starter armature.
  1. Remove the starter armature from the commutator end frame.



7. REMOVE PLANET GEAR


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 3 planet gears from the center bearing clutch.



8. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the center bearing clutch together with the drive lever set pin from the drive housing.

  1. Remove the drive lever set pin from the center bearing clutch.