Starter -- Reassembly |
- HINT:
- Use high-temperature grease to lubricate the bearings, gears, return spring and steel ball when assembling the starter.
| 1. INSTALL PLANETARY GEAR |
Apply grease to the planetary gears and pin parts of the planetary shaft.
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Install the 3 planetary gears.
| 2. INSTALL STARTER ARMATURE ASSEMBLY |
Apply grease to the plate washer and the armature shaft.
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Install the starter armature to the starter commutator end frame.
Using snap ring pliers, install the plate washer and a new snap ring.
Using a vernier caliper, measure the length of the snap ring.
- Maximum length:
- 5.0 mm (0.197 in.)
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| 3. INSTALL STARTER COMMUTATOR END FRAME COVER |
Install the end frame cover to the commutator end frame.
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| 4. INSTALL STARTER ARMATURE PLATE |
Insert the armature plate to the starter yoke.
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Align the keyway of the starter plate with the key inside the starter yoke, and install the starter plate.
| 5. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY |
Align the rubber of the end frame with the cutout of the starter yoke.
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Install the end frame to the starter yoke.
| 6. INSTALL STARTER YOKE ASSEMBLY |
Align the protrusion of the starter yoke with the cutout of the starter drive housing.
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Install the starter yoke with the 2 through-bolts.
- Torque:
- 5.9 N*m{60 kgf*cm, 52 in.*lbf}
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| 7. INSTALL MAGNETIC SWITCH ASSEMBLY |
Apply grease to the plunger and the hook.
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Hang the plunger hook of the magnetic switch to the drive lever.
Install the plunger and return spring.
Install the magnetic switch with the 2 screws.
- Torque:
- 7.5 N*m{76 kgf*cm, 66 in.*lbf}
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Connect the lead wire to the magnetic switch with the nut.
- Torque:
- 10 N*m{102 kgf*cm, 7 ft.*lbf}
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