Engine. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
2Gr-Fe Fuel. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
Fuel Tank -- Disassembly |
1. REMOVE FUEL EMISSION HOSE |
Disconnect the purge line hose, air inlet line hose and fuel emission hose from the fuel suction plate.
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Pinch the retainer as shown in the illustration, and then disconnect the fuel emission hose from the fuel suction plate.
- NOTICE:
- Clean off any dirt and foreign matter from the clip before disconnecting the hoses.
- Do not use any tools in this procedure.
- Do not forcefully bend or twist the nylon tube.
- Put the hose in a plastic bag to prevent damage and contamination.
- If the connector is stuck, pinch the retainer and push and pull the hose to disconnect it.
2. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY |
Remove the joint clip and fuel tank main tube.
- NOTICE:
- Before removing the tube joint clip, check for foreign matter around the clip. Clean if necessary.
- Keep the O-ring free of foreign matter, as it becomes contaminated easily.
- Do not use any tools in this procedure.
- Do not forcefully bend or twist the tube.
- Put the tube in a plastic bag to prevent damage and contamination.
- If the fuel suction plate and tube are stuck together, pinch the tube and turn it carefully to disconnect it.
- Be careful not to damage the clip. If the clip is damaged, replace it.
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3. REMOVE FUEL TANK VENT TUBE SET PLATE |
Remove the 8 bolts and set plate.
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4. REMOVE FUEL SUCTION WITH PUMP ASSEMBLY |
Disconnect the fuel hose and remove the fuel suction with pump from the fuel tank.
- NOTICE:
- Do not damage the fuel suction with pump.
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Remove the gasket from the fuel suction with pump.
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5. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY |
Remove the tube from the fuel tube clamps.
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6. REMOVE FUEL EVAPORATION TUBE SUB-ASSEMBLY |
Remove the tube from the fuel tube clamps.
7. REMOVE NO. 1 FUEL TUBE CLAMP |
Remove the 4 tube clamps from the fuel tank.
8. REMOVE AIR INLET LINE TUBE |
Detach the 2 clamps and remove the air inlet line tube from the fuel tank.
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9. REMOVE NO. 1 FUEL TANK CUSHION |
Remove the 7 fuel tank cushions from the fuel tank.
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10. REMOVE FUEL SENDER GAUGE ASSEMBLY |
Remove the 5 screws and sender gauge.
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