Cylinder Head Replacement

Engine. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
3Zr-Fae Engine Mechanical. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. REPLACE INTAKE VALVE GUIDE BUSH

  2. REPLACE EXHAUST VALVE GUIDE BUSH

  3. REPLACE RING PIN

Cylinder Head -- Replacement



1. REPLACE INTAKE VALVE GUIDE BUSH

  1. Heat the cylinder head to 80 to 100°C (176 to 212°F).

  1. Place the cylinder head on wooden blocks.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.3Zr-Fae Engine Mechanical.Engine.Cylinder Head Replacement

  1. Using SST and a hammer, tap out the guide bush.

    SST
    09201-10000(09201-01050)
    09950-70010(09951-07100)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Using a caliper gauge, measure the bush bore diameter of the cylinder head.

    Cylinder bore diameter:
    10.285 to 10.306 mm (0.405 to 0.406 in.)
    Select New Guide Bush:
    Bush Size
    		Bush Diameter
    STD
    		10.333 to 10.344 mm (0.4068 to 0.4072 in.)
    O/S 0.05
    		10.383 to 10.394 mm (0.4088 to 0.4092 in.)
    If the bush bore diameter of the cylinder head is more than 10.306 mm (0.406 in.), machine the bush bore to a diameter of 10.335 to 10.356 mm (0.407 to 0.408 in.) in order to install an O/S 0.05 valve guide bush. If the bush bore diameter of the cylinder head is more than 10.356 mm (0.408 in.), replace the cylinder head.

  1. Heat the cylinder head to 80 to 100°C (176 to 212°F).

  1. Place the cylinder head on wooden blocks.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.3Zr-Fae Engine Mechanical.Engine.Cylinder Head Replacement

  1. Using SST and a hammer, tap in a new guide bush to the specified protrusion height.

    SST
    09201-10000(09201-01050)
    09950-70010(09951-07100)
    Protrusion height:
    9.9 to 10.3 mm (0.390 to 0.406 in.)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Using a sharp 5.5 mm reamer, ream the guide bush to obtain the standard clearance between the guide bush and valve stem.

    Standard oil clearance:
    0.025 to 0.060 mm (0.000984 to 0.00236 in.)


2. REPLACE EXHAUST VALVE GUIDE BUSH

  1. Heat the cylinder head to 80 to 100°C (176 to 212°F).

  1. Place the cylinder head on wooden blocks.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.3Zr-Fae Engine Mechanical.Engine.Cylinder Head Replacement

  1. Using SST and a hammer, tap out the guide bush.

    SST
    09201-10000(09201-01050)
    09950-70010(09951-07100)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Using a caliper gauge, measure the bush bore diameter of the cylinder head.

    Cylinder bore diameter:
    10.285 to 10.306 mm (0.405 to 0.406 in.)
    Select New Guide Bush:
    Bush Size
    		Bush Diameter
    STD
    		10.333 to 10.344 mm (0.4068 to 0.4072 in.)
    O/S 0.05
    		10.383 to 10.394 mm (0.4088 to 0.4092 in.)
    If the bush bore diameter of the cylinder head is more than 10.306 mm (0.406 in.), machine the bush bore to a diameter of 10.335 to 10.356 mm (0.407 to 0.408 in.) in order to install an O/S 0.05 valve guide bush. If the bush bore diameter of the cylinder head is more than 10.356 mm (0.408 in.), replace the cylinder head.

  1. Heat the cylinder head to 80 to 100°C (176 to 212°F).

  1. Place the cylinder head on wooden blocks.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.3Zr-Fae Engine Mechanical.Engine.Cylinder Head Replacement

  1. Using SST and a hammer, tap in a new guide bush to the specified protrusion height.

    SST
    09201-10000(09201-01050)
    09950-70010(09951-07100)
    Protrusion height:
    11.15 to 11.55 mm (0.439 to 0.455 in.)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Using a sharp 5.5 mm reamer, ream the guide bush to obtain the standard clearance between the guide bush and valve stem.

    Standard oil clearance:
    0.030 to 0.065 mm (0.00118 to 0.00256 in.)


3. REPLACE RING PIN

NOTICE:
Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.3Zr-Fae Engine Mechanical.Engine.Cylinder Head Replacement
It is not necessary to remove a ring pin unless it is being replaced.

  1. Remove the ring pins.

  1. Using a plastic-faced hammer, tap in a new ring pin to the specified protrusion height.

    Standard Ring Pin:
    Item
    		Height
    		Width
    		Protrusion
    Ring pin
    		11.7 to 12.3 mm (0.461 to 0.484 in.)
    		12.0 mm (0.472 in.)
    		6.5 to 7.5 mm (0.256 to 0.295 in.)