Engine Front Oil Seal Installation

Engine. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
2Gr-Fe Engine Mechanical. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. INSTALL TIMING CHAIN CASE OIL SEAL

  2. INSTALL CRANKSHAFT PULLEY

  3. INSTALL V-RIBBED BELT

  4. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH

  5. INSTALL REAR ENGINE UNDER COVER RH

  6. INSTALL NO. 1 ENGINE UNDER COVER

  7. INSTALL FRONT WHEEL RH

  8. CONNECT RADIATOR RESERVOIR TANK ASSEMBLY

  9. INSTALL V-BANK COVER SUB-ASSEMBLY

  10. INSTALL RADIATOR SUPPORT OPENING COVER

Engine Front Oil Seal -- Installation



1. INSTALL TIMING CHAIN CASE OIL SEAL
  1. Apply MP grease to a new oil seal lip.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Engine Mechanical.Engine.Engine Front Oil Seal  Installation
  1. Using SST and a hammer, tap in the oil seal until its surface is flush with the timing chain cover edge.

    SST
    09223-22010
    09506-35010
    NOTICE:
    1. Keep the lip free of foreign matter.
    2. Do not tap the oil seal at an angle.


2. INSTALL CRANKSHAFT PULLEY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Engine Mechanical.Engine.Engine Front Oil Seal  Installation
  1. Align the pulley set key with the key groove of the pulley, and slide on the pulley.

  1. Using SST, install the pulley bolt.

    SST
    09213-70011(09213-70020)
    09330-00021
    Torque:
    250 N*m{2549 kgf*cm, 184 ft.*lbf}


3. INSTALL V-RIBBED BELT


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Rotate the tensioner pulley counterclockwise, and then install the V-ribbed belt.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Engine Mechanical.Engine.Engine Front Oil Seal  Installation
  1. If it is difficult to install the V-ribbed belt, perform the following procedure.

    1. Put the V-ribbed belt on everything except the tensioner pulley as shown in the illustration.

    2. While releasing the belt tension by turning the belt tensioner counterclockwise, put the V-ribbed belt on the tensioner pulley.

      NOTICE:
      1. Put the backside of the V-ribbed belt on the tensioner pulley and idler pulley.
      2. Check that the V-ribbed belt is properly set to each pulley.


4. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Engine Mechanical.Engine.Engine Front Oil Seal  Installation
  1. Install the reinforcement with the 4 bolts.

    Torque:
    96 N*m{978 kgf*cm, 71 ft.*lbf}


5. INSTALL REAR ENGINE UNDER COVER RH
  1. Install the under cover with the 2 clips.



6. INSTALL NO. 1 ENGINE UNDER COVER
  1. Install the under cover with the 2 bolts, 4 screw and 12 clips.



7. INSTALL FRONT WHEEL RH
Torque:
103 N*m{1050 kgf*cm, 76 ft.*lbf}


8. CONNECT RADIATOR RESERVOIR TANK ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Connect the reservoir tank with the 2 bolts.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}


9. INSTALL V-BANK COVER SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Attach the 3 clips to install the engine cover.



10. INSTALL RADIATOR SUPPORT OPENING COVER


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the cover with the 9 clips.