Knock Sensor Installation

Engine. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
2Gr-Fe Engine Control System. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. INSTALL KNOCK SENSOR

  2. INSTALL INTAKE MANIFOLD

  3. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  5. INSPECT FOR FUEL LEAK

  6. INSPECT FOR OIL LEAK

Knock Sensor -- Installation



1. INSTALL KNOCK SENSOR


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Engine Control System.Sfi System.Knock Sensor  Installation
  1. Install the 2 sensors with the 2 bolts as shown in the illustration.

    Torque:
    20 N*m{205 kgf*cm, 15 ft.*lbf}
    NOTICE:
    Make sure that the knock sensor is in the correct position.
  1. Connect the 2 sensor connectors.



2. INSTALL INTAKE MANIFOLD


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Engine Control System.Sfi System.Knock Sensor  Installation
  1. Set a new gasket on each cylinder head.

    NOTICE:
    1. Align the port holes of the gasket and cylinder head.
    2. Be careful of the installation direction.
  1. Set the intake manifold on the cylinder heads.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Engine Control System.Sfi System.Knock Sensor  Installation
  1. Install and uniformly tighten the 6 bolts and 4 nuts in several passes.

    Torque:
    21 N*m{214 kgf*cm, 15 ft.*lbf}
  1. Connect the 6 fuel injector connectors.



3. INSTALL INTAKE AIR SURGE TANK ASSEMBLY
  1. Install the intake air surge tank assembly (RAV4_ACA30 RM000002YO200RX.html).



4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


5. INSPECT FOR FUEL LEAK
(RAV4_ACA30 RM000001IQZ02HX.html)


6. INSPECT FOR OIL LEAK
  1. Start the engine. Make sure that no oil leaks from the connections of the oil filter cap.