Back Door Reassembly

w/o Back Door Tire Carrier:
Install the license plate light assembly (LandCruiser RM000003S8701GX_01_0003.html).

w/ Back Door Tire Carrier:
Install the license plate light assembly (LandCruiser RM000003S8701FX_01_0003.html).

Attach the 2 guides to install the back door electrical key switch.

Install the 2 screws.

Attach the 2 guides to install the back door electrical key switch.

Install the 2 screws.

Attach the clamp.

Install the rear license light cover with the 5 screws.

Install the No. 1 back door garnish retainer with the 3 screws.

w/o Back Door Tire Carrier:
Install the license plate light cord (LandCruiser RM0000046X900GX_02_0005.html).

w/ Back Door Tire Carrier:
Install the license plate light cord (LandCruiser RM0000046X4007X_02_0005.html).

w/o Back Door Tire Carrier:
Install the back door outside garnish (LandCruiser RM0000038M801GX.html).

w/ Back Door Tire Carrier:
Install the back door outside garnish (LandCruiser RM0000038M801HX.html).

Bumper side:

1. Install a new back door check to the back door lower damper stay bracket.
   

Back door side:

1. Install a new back door check to a new back door lower damper stay bracket.
   

Check that the back door check is securely attached to the ball joint and cannot be pulled off.

Bumper side:

1. Install the back door check with back door lower damper stay bracket with the 2 bolts labeled A.
   

   Torque:

   30 N*m{306 kgf*cm, 22 ft.*lbf}

2. Install the bolt labeled B.
   

   Torque:

   8.0 N*m{82 kgf*cm, 71 in.*lbf}

3. Attach the wire harness.
   

Back door side:

1. Attach the clip to install the back door check with back door lower damper stay bracket.
   

2. Install the 2 bolts.
   

   Torque:

   30 N*m{306 kgf*cm, 22 ft.*lbf}

Install the 3 back door cushions.

Install the back door glass with the 4 bolts.

Torque:

20 N*m{204 kgf*cm, 15 ft.*lbf}

Attach the 2 clamps and install the connector.

Install the 2 stop rings to the back door stay assembly.

Install the back window stay assembly.

CAUTION:

Install the back window stay while supporting the back door glass by hand.

Check that the back window stay is attached to the ball joint and cannot be pulled off.

When replacing the back door stay bolt with a new one:

1. Clean the threaded portion on the vehicle body with a non-residue solvent.
   





2. Install the 2 back door stay bolts.
   

   Torque:

   22 N*m{224 kgf*cm, 16 ft.*lbf}

   Text in Illustration

   *A	for RH Side
   *B	for LH Side

When reusing the back door stay bolt:

1. Clean the threaded portion on the vehicle body with a non-residue solvent.
   

2. Apply adhesive to the threads of the back door stay bolt.
   

   Adhesive:

   Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
   

3. Install the 2 back door stay bolts.
   

   Torque:

   22 N*m{224 kgf*cm, 16 ft.*lbf}

Attach the 2 clips to install the No. 1 back window wiper motor bracket.

Install the 3 bolts.

Attach the washer hose clamp.

Attach the 2 guides and temporarily install the rear wiper motor assembly with the 3 bolts.

Tighten the 3 bolts.

Torque:

5.5 N*m{56 kgf*cm, 49 in.*lbf}

Connect the connector.

Clean the wiper arm serrations.

Clean the wiper pivot serrations with a wire brush.

Operate the rear wiper and stop the rear wiper motor at the automatic stop position.

HINT:

The wiper motor does not operate if the back door and back door glass are not closed.

Align the blade tip with the mark on the glass as shown in the illustration.

Standard:

Area	Standard Condition
a	10.0 mm (0.394 in.)
b	10.0 mm (0.394 in.)

Install the rear wiper arm and blade assembly with the nut.

Torque:

5.5 N*m{56 kgf*cm, 49 in.*lbf}

HINT:

Hold the wiper arm by hand while tightening the nut.

Attach the 2 claws to install the washer nozzle.

Connect the hose.

Attach the 2 claws to install a new No. 2 back door stiffener.

w/o Back Door Tire Carrier:
Install the rear spoiler sub-assembly (LandCruiser RM0000038KE01IX_01_0008.html).

w/ Back Door Tire Carrier:
Install the rear spoiler sub-assembly (LandCruiser RM0000038KE01HX_01_0001.html).

Attach the 2 clips to install the rear spoiler cover.

Attach the 5 clips and fastening tape to install the rear No. 1 spoiler cover.

Install the back window lock assembly with the 3 bolts.

Torque:

8.0 N*m{82 kgf*cm, 71 in.*lbf}

Connect the connector.

Install the 4 back door panel cushions.

Attach the 2 claws to install a new back door No. 1 stopper.

Attach the claw to install the back door No. 2 stopper cushion.

Install the back door side female stopper sub-assembly with the 2 bolts .

Torque:

7.0 N*m{71 kgf*cm, 62 in.*lbf}

Align the alignment mark on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration and install the No. 2 back door weatherstrip.

NOTICE:

After installation, check that the corners fit correctly.

Install the switch cover.

Install the opener switch with the screw.

Clean the vehicle body surface.

1. Using a heat light, heat the vehicle body surface.
   

2. Wipe off any tape with cleaner.
   

Install a new outside garnish.

1. Using a heat light, heat the vehicle body and garnish.
   

2. Remove the peeling paper from the face of the outside garnish.
   

Attach the 5 claws to install the garnish.

Install the screw.

Attach the clamp and connect the connector.

Clean the vehicle body surface.

1. Using a heat light, heat the vehicle body surface.
   

   Heating Temperature

   Item	Temperature
   Vehicle body	40 to 60°C (104 to 140°F)

   NOTICE:

   Do not heat the vehicle body excessively.

2. Wipe off any tape adhesive residue with cleaner.
   

Install a new rear lower back door garnish sub-assembly outside RH.

1. Using a heat light, heat the vehicle body and a new rear lower back door garnish sub-assembly outside RH.
   

2. Remove the release paper from the face of the rear lower back door garnish sub-assembly outside RH.
   

   HINT:

   After removing the release paper, keep the exposed adhesive free from foreign matter.

Attach the 4 claws to install the rear lower back door garnish sub-assembly outside RH, and then install the screw.

Attach the 4 claws to install the outside garnish moulding.

Attach the 5 claws to install the lower back door outside garnish moulding RH.

Install the No. 2 back door garnish retainer to the door panel with the 2 screws.

Install the rear television camera with the 2 bolts.

Connect the connector.

Attach the 2 clamps to install the rear No. 1 window wire.

Connect the connector.

Install the cable.

Connect the cable.

Install a new door lock wiring harness seal to the front door lock assembly.

Using a T30 "TORX" wrench, install the back door lock assembly with the 3 screws.

Torque:

5.0 N*m{51 kgf*cm, 44 in.*lbf}

Connect the connector.

w/ Back Door Tire Carrier:

1. Connect the cable.
   

2. Install the back door outside handle with the 2 nuts.
   

   Torque:

   5.0 N*m{51 kgf*cm, 44 in.*lbf}

3. Install the hole plug.
   

   Text in Illustration

   *1

   Hole Plug

w/o Back Door Tire Carrier:

1. Connect the cable.
   

2. Install the back door outside handle with the 2 nuts.
   

   Torque:

   5.0 N*m{51 kgf*cm, 44 in.*lbf}

Apply new butyl tape to the back door panel.

Attach the rear door service hole cover using to the reference points on the rear door panel.

NOTICE:

1. There should be no wrinkles or folds after attaching the service hole cover.
   
2. After attaching the service hole cover, check the seal quality.
   

Install the 2 tool box brackets with the 4 bolts.

Connect the 2 cables to the inside handle sub-assembly.

Attach the claws and guide to install the inside handle sub-assembly.

w/o Back Door Tire Carrier:

1. Attach the 15 clips to install the back door trim panel assembly.
   

2. Install the bolt.
   

w/ Back Door Tire Carrier:

1. Attach the 16 clips to install the back door trim panel assembly.
   

2. Install the bolt.
   

for Face to Face Seat Type:

1. Attach the 15 clips to install the back door trim panel assembly.
   

2. Install the bolt.
   

Install the screw.

Attach the claw to install the cover.

Attach the 5 claws to install the back door inside handle bezel.

Install the screw.

Attach the 6 claws to install the back door lock cover.

Attach the 2 claws to install the tool case.

Attach the 3 claws.

Install the upper tool box panel sub-assembly as shown in the illustration.

Attach the 4 claws.

Install the back door trim cover as shown in the illustration.

Attach the 2 clips and claw to install the back door side garnish.

Attach the 2 clips and claw to install the back door side garnish.

Attach the 4 clips to install the back door center garnish.

Using an E10 "TORX" socket wrench, install the 2 stud bolts.

Torque:

42 N*m{428 kgf*cm, 31 ft.*lbf}

Install the spare wheel carrier bracket sub-assembly with the 2 bolts and 2 nuts.

Torque:

48 N*m{489 kgf*cm, 35 ft.*lbf}for bolt and nut

Install the rear television camera with the bolt.

Torque:

32 N*m{326 kgf*cm, 24 ft.*lbf}

Connect the connector to install the rear No. 2 window wire.

Install the television camera bracket with rear television camera with the 2 bolts.

Torque:

32 N*m{326 kgf*cm, 24 ft.*lbf}

Attach the clamp and connect the connector.

Install the No. 2 spare wheel cover with the 4 screws.

Attach the 8 claws to install the spare wheel cover.

Move the lever.

Install the bolt.

Torque:

14 N*m{143 kgf*cm, 10 ft.*lbf}

Attach the 7 claws to install the wheel cover pad.