Front Door Adjustment


  1. INSPECT FRONT DOOR

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. ADJUST FRONT DOOR

  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  5. CHECK SRS WARNING LIGHT

Front Door -- Adjustment


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Door Hatch.Hood.Front Door Adjustment
HINT:
  1. Use the same procedure for the RH and LH sides.
  2. The procedure listed below is for the LH side.
  3. Centering bolts are used to mount the door hinge to the vehicle body and door. The door cannot be adjusted with the centering bolts installed on it. Substitute the centering bolts with standard bolts when making adjustments.
  4. The specified torque for standard bolts is shown in the standard bolt chart (LandCruiser RM00000118W0G8X.html).


1. INSPECT FRONT DOOR


  1. for 5 Door:



    1. Check that the clearance measurements of areas A through P are within the standard range.


      Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Door Hatch.Hood.Front Door Adjustment


      Standard:

      Area
      		Measurement
      		Area
      		Measurement
      A
      		3.60 to 6.60 mm (0.142 to 0.260 in.)
      		B
      		6.50 to 9.50 mm (0.256 to 0.374 in.)
      C
      		3.70 to 6.70 mm (0.146 to 0.264 in.)
      		D
      		3.70 to 6.70 mm (0.146 to 0.264 in.)
      E
      		3.70 to 6.70 mm (0.146 to 0.264 in.)
      		F
      		4.60 to 7.60 mm (0.181 to 0.299 in.)
      G
      		2.5 to 6.5 mm (0.0984 to 0.256 in.)
      		H
      		-2.0 to 2.0 mm (-0.0787 to 0.0787 in.)
      I
      		3.0 to 6.0 mm (0.118 to 0.236 in.)
      		J
      		-1.5 to 1.5 mm (-0.0591 to 0.0591 in.)
      K
      		4.05 to 7.05 mm (0.159 to 0.278 in.)
      		L
      		4.45 to 7.45 mm (0.175 to 0.293 in.)
      M
      		4.05 to 7.05 mm (0.159 to 0.278 in.)
      		N
      		4.35 to 7.35 mm (0.171 to 0.289 in.)
      O
      		2.7 to 5.7 mm (0.106 to 0.224 in.)
      		P
      		-1.5 to 1.5 mm (-0.0591 to 0.0591 in.)


  1. for 3 Door:



    1. Check that the clearance measurements of areas A through P are within the standard range.


      Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Door Hatch.Hood.Front Door Adjustment


      Standard:

      Area
      		Measurement
      		Area
      		Measurement
      A
      		3.60 to 6.60 mm (0.142 to 0.260 in.)
      		B
      		6.50 to 9.50 mm (0.256 to 0.374 in.)
      C
      		3.70 to 6.70 mm (0.146 to 0.264 in.)
      		D
      		3.70 to 6.70 mm (0.146 to 0.264 in.)
      E
      		3.70 to 6.70 mm (0.146 to 0.264 in.)
      		F
      		4.60 to 7.60 mm (0.181 to 0.299 in.)
      G
      		3.5 to 6.5 mm (0.138 to 0.256 in.)
      		H
      		-1.5 to 1.5 mm (-0.0591 to 0.0591 in.)
      I
      		2.7 to 5.7 mm (0.106 to 0.224 in.)
      		J
      		-1.5 to 1.5 mm (-0.0591 to 0.0591 in.)
      K
      		4.05 to 7.05 mm (0.159 to 0.278 in.)
      		L
      		4.45 to 7.45 mm (0.175 to 0.293 in.)
      M
      		4.05 to 7.05 mm (0.159 to 0.278 in.)
      		N
      		4.35 to 7.35 mm (0.171 to 0.289 in.)
      O
      		2.7 to 5.7 mm (0.106 to 0.224 in.)
      		P
      		-1.5 to 1.5 mm (-0.0591 to 0.0591 in.)


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
NOTICE:
  1. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (LandCruiser RM000003YMD00TX.html).
  2. When disconnecting the cable, some systems need to be initialized after the cable is reconnected (LandCruiser RM000003YMF011X.html).


3. ADJUST FRONT DOOR


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Using SST, loosen the hinge bolts on the vehicle body and adjust the door position.

    SST
    09812-00010

  1. Tighten the hinge bolts on the vehicle body.

    Torque:
    26 N*m{265 kgf*cm, 19 ft.*lbf}

  1. Loosen the hinge bolts on the door and adjust the door position.

  1. Tighten the hinge bolts on the door.

    Torque:
    26 N*m{265 kgf*cm, 19 ft.*lbf}


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Using a T40 "TORX" socket wrench, slightly loosen the striker mounting screws.

  1. Using a brass bar and hammer, hit the striker to adjust its position.

  1. Using a T40 "TORX" socket wrench, tighten the striker mounting screws.

    Torque:
    23 N*m{235 kgf*cm, 17 ft.*lbf}


4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (LandCruiser RM000003YMF011X.html).


5. CHECK SRS WARNING LIGHT

  1. Check the SRS warning light (LandCruiser RM000000XFD0N3X.html).