Quarter Window Glass (For 5 Door) Installation


  1. INSTALL QUARTER WINDOW ASSEMBLY LH

  2. CHECK FOR LEAK AND REPAIR

  3. INSTALL NO. 1 ROOF SIDE RAIL GARNISH LH

  4. INSTALL ROOF HEADLINING ASSEMBLY

Quarter Window Glass (For 5 Door) -- Installation


HINT:
  1. Use the same procedure for the LH and RH sides.
  2. The procedure listed below is for the LH side.
  3. A bolt without a torque specification is shown in the standard bolt chart (LandCruiser RM00000118W0G8X.html).


1. INSTALL QUARTER WINDOW ASSEMBLY LH


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Window Glass.Power Window Control System.Quarter Window Glass (For 5 Door)  Installation
  1. Using a brush or sponge, apply primer M to the exposed part of the vehicle body.

    NOTICE:
    1. Allow the primer coating to dry for 3 minutes or more.
    2. Throw away any leftover primer.
    3. Do not apply too much primer.
    Text in Illustration
    *1
    Primer M
    *2
    Adhesive
    *a
    CORRECT
    *b
    INCORRECT


  1. Using a brush or sponge, apply Primer G to the contact surface of the glass.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Window Glass.Power Window Control System.Quarter Window Glass (For 5 Door)  Installation


    Text in Illustration
    *1
    Adhesive
    -

    *a
    Backside
    *b
    Adhesive Center Line
    Standard:
    Area
    Specified Condition
    a
    7.0 mm (0.276 in.)
    b
    8.0 mm (0.315 in.)
    c
    6.5 mm (0.256 in.)
    HINT:
    If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.
    NOTICE:
    1. Allow the primer to dry for 3 minutes or more.
    2. Throw away any leftover primer.
    3. Do not apply too much primer.


  1. Apply adhesive to the quarter window glass.

    Adhesive:
    Toyota Genuine Windshield Glass Adhesive or equivalent



    1. Cut off the tip of the cartridge nozzle as shown in the illustration.


      Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Window Glass.Power Window Control System.Quarter Window Glass (For 5 Door)  Installation


      Text in Illustration
      *1
      Adhesive
      -

      *a
      Backside
      *b
      Adhesive Center Line
      Standard:
      Area
      Specified Condition
      a
      12.0 mm (0.472 in.)
      b
      8.0 mm (0.315 in.)
      c
      6.5 mm (0.256 in.)
      HINT:
      After cutting off the tip, use all adhesive within the time written in the table below.
      Usage Time Frame:
      Temperature
      Usage Time Frame
      35°C (95°F)
      15 minutes
      20°C (68°F)
      1 hour 40 minutes
      5°C (41°F)
      8 hours
    2. Load a sealer gun with the cartridge.

    3. Apply adhesive to the quarter window glass as shown in the illustration.



  1. Install the quarter window glass to the vehicle body.



      Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    1. Attach the 4 clips to install the quarter window assembly LH.

      NOTICE:
      Allow the primer to dry for 3 minutes or more.
    2. Hold the quarter window glass in place securely with protective tape or equivalent until the adhesive hardens.

      NOTICE:
      1. Allow the primer coating to dry for 3 minutes or more.
      2. Check the clearance between the body and glass.
    3. Lightly press the front surface of the glass to ensure a close fit.



    4. Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Window Glass.Power Window Control System.Quarter Window Glass (For 5 Door)  Installation
    5. Using a scraper, remove any excess or protruding adhesive.

      HINT:
      Apply adhesive to any areas where the amount of adhesive is inadequate.
      NOTICE:
      Do not drive the vehicle within the time written in the table below.
      Minimum Time:
      Temperature
      Minimum Time Prior to Driving Vehicle
      35°C (95°F)
      1 hour 30 minutes
      20°C (68°F)
      5 hours
      5°C (41°F)
      24 hours
      Text in Illustration
      *1
      Adhesive


2. CHECK FOR LEAK AND REPAIR
  1. Conduct a leak test after the adhesive has completely hardened.

  1. Seal any leaks with auto glass sealer.



3. INSTALL NO. 1 ROOF SIDE RAIL GARNISH LH


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Window Glass.Power Window Control System.Quarter Window Glass (For 5 Door)  Installation
  1. Install a new clip A to the roof side rail garnish.

    Text in Illustration
    *1
    New Clip
  1. Attach the 3 clips to install the roof side rail garnish.



4. INSTALL ROOF HEADLINING ASSEMBLY
  1. Install the roof headlining assembly (LandCruiser RM0000046JJ02NX.html).