Back Door Glass (W/ Back Door Tire Carrier) Installation

Apply Primer G to the glass where the clip will be installed.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

Remove the peeling paper from a new clip. Install a clip to the glass at the locations shown in the illustration.

Apply Primer G to the glass where the clip will be installed.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

Remove the peeling paper from a new clip. Install a clip to the glass at the locations shown in the illustration.

Apply Primer G to the glass where the dam will be installed.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

Remove the peeling paper from 2 new dams. Install the 2 dams to the glass at the locations shown in the illustration.

Using a brush or sponge, coat the application area of the back window glass outside moulding with Primer G.

Standard:

Area	Specified Condition
a	13.0 mm (0.512 in.)

Position the glass.

1. Using suction cups, place the glass in the correct position.
   

2. Check that the entire contact surface of the glass rim is perfectly even.
   

3. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.
   

   HINT:

   1. Placing matchmarks is only necessary when installing a new glass. When reusing the glass, matchmarks should already be present.
      
   2. When reusing the glass, check and correct the matchmark positions.
      

   NOTICE:

   Check that the clips are attached to the vehicle body correctly.

4. Using suction cups, remove the glass.
   

   Text in Illustration

   *a

   Matchmark

Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Do not apply primer to the adhesive.
   
3. Throw away any leftover primer.
   
4. Do not apply too much primer.
   

Using a brush or sponge, apply Primer G to the contact surface of the glass.

Standard:

Area	Specified Condition
a	13.0 mm (0.512 in.)
b	7.0 mm (0.276 in.)
c	37.6 mm (1.48 in.)
d	8.0 mm (0.315 in.)
e	13.4 mm (0.528 in.)

HINT:

If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

Apply adhesive to the back door glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

1. Cut off the tip of a cartridge nozzle as shown in the illustration below.
   

   HINT:

   After cutting off the tip, use all adhesive within the time written in the table below.

   Usage Time Frame:

   Temperature	Usage Time Frame
   35°C (95°F)	15 minutes
   20°C (68°F)	1 hour 40 minutes
   5°C (41°F)	8 hours

2. Load a sealer gun with the cartridge.
   





3. Apply adhesive to the back door glass as shown in the illustration.
   
   

   
   
   
   
   

   Text in Illustration

   *1	Adhesive	-	-
   *a	Backside	*b	Adhesive Center Line

   Standard:

   Area	Specified Condition
   a	12.0 mm (0.472 in.)
   b	8.0 mm (0.315 in.)
   c	13.0 mm (0.512 in.)
   d	37.6 mm (1.48 in.)
   e	13.4 mm (0.528 in.)
   f	7.0 mm (0.276 in.)

Install the back door glass to the vehicle body.

1. Hold the back window glass securely in place with tape or equivalent until the adhesive has hardened.
   

   NOTICE:

   1. Allow the primer coating to dry for 3 minutes or more.
      
   2. Check that the clips are attached to the vehicle body correctly.
      
   3. Check the clearance between the vehicle body and glass.
      

2. Lightly press the front surface of the back window glass to ensure that the back window glass is securely installed to the vehicle body.
   

3. Using a scraper, remove any excess or protruding adhesive.
   

   HINT:

   Apply adhesive to any areas where the amount of adhesive is inadequate.

   NOTICE:

   Do not drive the vehicle within the time written in the table below.

   Minimum Time:

   Temperature	Minimum Time Prior to Driving Vehicle
   35°C (95°F)	1 hour 30 minutes
   20°C (68°F)	5 hours
   5°C (41°F)	24 hours

4. Connect the connectors.
   

After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

If water leaks into the cabin, allow the water to dry and add adhesive.

Remove the protective tape.

Apply Primer G to the glass where the moulding will be installed.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

Remove the peeling paper from 2 new upper outside mouldings. Install the 2 moulding to the glass at the locations shown in the illustration.

Attach the 2 clips to install the No. 1 back window wiper motor bracket.

Install the 3 bolts.

Attach the washer hose clamp.

Attach the 2 guides and temporarily install the rear wiper motor assembly with the 3 bolts.

Tighten the 3 bolts.

Torque:

5.5 N*m{56 kgf*cm, 49 in.*lbf}

Connect the connector.

Clean the wiper arm serrations.

Clean the wiper pivot serrations with a wire brush.

Operate the rear wiper and stop the rear wiper motor at the automatic stop position.

HINT:

The wiper motor does not operate if the back door and back door glass are not closed.

Align the blade tip with the mark on the glass as shown in the illustration.

Standard:

Area	Standard Condition
a	10.0 mm (0.394 in.)
b	10.0 mm (0.394 in.)

Install the rear wiper arm and blade assembly with the nut.

Torque:

5.5 N*m{56 kgf*cm, 49 in.*lbf}

HINT:

Hold the wiper arm by hand while tightening the nut.

w/o Back Door Tire Carrier:
Install the rear spoiler sub-assembly (LandCruiser RM0000038KE01IX_01_0008.html).

w/ Back Door Tire Carrier:
Install the rear spoiler sub-assembly (LandCruiser RM0000038KE01HX_01_0001.html).

Attach the 2 clips to install the rear spoiler cover.

Connect the 2 cables to the inside handle sub-assembly.

Attach the claws and guide to install the inside handle sub-assembly.

w/o Back Door Tire Carrier:

1. Attach the 15 clips to install the back door trim panel assembly.
   

2. Install the bolt.
   

w/ Back Door Tire Carrier:

1. Attach the 16 clips to install the back door trim panel assembly.
   

2. Install the bolt.
   

for Face to Face Seat Type:

1. Attach the 15 clips to install the back door trim panel assembly.
   

2. Install the bolt.
   

Install the screw.

Attach the claw to install the cover.

Attach the 5 claws to install the back door inside handle bezel.

Install the screw.

Attach the 2 claws to install the tool case.

Attach the 3 claws.

Install the upper tool box panel sub-assembly as shown in the illustration.

Attach the 4 claws.

Install the back door trim cover as shown in the illustration.

Attach the 2 clips and claw to install the back door side garnish.

Attach the 2 clips and claw to install the back door side garnish.

Attach the 4 clips to install the back door center garnish.

Install the No. 2 spare wheel cover with the 4 screws.

Attach the 8 claws to install the spare wheel cover.

Move the lever.

Install the bolt.

Torque:

14 N*m{143 kgf*cm, 10 ft.*lbf}

Attach the 7 claws to install the wheel cover pad.