Front Console Box (W/ Refrigerated Cool Box) Installation


  1. INSTALL CONSOLE BOX ASSEMBLY

  2. INSTALL CENTER FLOOR CARPET COVER RH

  3. INSTALL REAR CONSOLE END PANEL SUB-ASSEMBLY

  4. INSTALL COOLING BOX TRAY

  5. INSTALL NO. 1 CONSOLE BOX DUCT (for Single Air Conditioning System)

  6. INSTALL CONSOLE PANEL SUB-ASSEMBLY

  7. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY

  8. INSTALL FRONT NO. 2 CONSOLE BOX INSERT

  9. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

  10. INSTALL FRONT NO. 1 CONSOLE BOX INSERT

  11. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

  12. INSTALL FRONT CONSOLE UPPER PANEL GARNISH (for Manual Transmission)

  13. INSTALL FRONT CONSOLE UPPER PANEL GARNISH (for Automatic Transmission)

  14. INSTALL NO. 2 INSTRUMENT PANEL FINISH PANEL CUSHION

  15. INSTALL INSTRUMENT PANEL FINISH PANEL END LH

  16. INSTALL NO. 1 INSTRUMENT PANEL FINISH PANEL CUSHION

  17. INSTALL INSTRUMENT PANEL FINISH PANEL END RH

  18. INSTALL INTEGRATION CONTROL AND PANEL ASSEMBLY

  19. INSTALL FRONT SEAT ASSEMBLY

  20. WARM UP ENGINE

  21. CHARGE REFRIGERANT

  22. CHECK FOR REFRIGERANT GAS LEAK

Front Console Box (W/ Refrigerated Cool Box) -- Installation



1. INSTALL CONSOLE BOX ASSEMBLY

  1. Connect the connector and install the console box assembly.

  1. Sufficiently apply compressor oil to 2 new O-rings.

    Compressor oil:
    ND-OIL 8 or equivalent

  1. Install the 2 O-rings to the 2 cooler pipes.

  1. Connect the 2 cooler pipes with the 2 bolts.

    Torque:
    5.4 N*m{55 kgf*cm, 48 in.*lbf}

  1. Connect the drain cooler hose.

  1. Install the 7 bolts and 2 screws.

  1. Install the clip.



2. INSTALL CENTER FLOOR CARPET COVER RH

  1. Attach the 3 claws to install the center floor carpet cover RH.



3. INSTALL REAR CONSOLE END PANEL SUB-ASSEMBLY

  1. Connect the connector and install the rear console end panel sub-assembly.



4. INSTALL COOLING BOX TRAY

  1. Install the cooling box tray.



5. INSTALL NO. 1 CONSOLE BOX DUCT (for Single Air Conditioning System)

  1. Install the No. 1 console box duct with the clip.



6. INSTALL CONSOLE PANEL SUB-ASSEMBLY

  1. for Automatic Transmission:
    Install the console panel sub-assembly (LandCruiser RM0000046JB008X_01_0005.html).

  1. for Manual Transmission:
    Install the console panel sub-assembly (LandCruiser RM0000046N4006X_01_0005.html).



7. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY

  1. for Automatic Transmission:
    Install the shift lever knob sub-assembly (LandCruiser RM0000046JB008X_01_0006.html).

  1. for Manual Transmission:
    Install the shift lever knob sub-assembly (LandCruiser RM0000046N4006X_01_0006.html).



8. INSTALL FRONT NO. 2 CONSOLE BOX INSERT

  1. Attach the 2 clips and guide to install the front No. 2 console box insert.



9. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

  1. Attach the 3 clips and 2 guides to install the No. 2 instrument panel under cover.



  1. Install the screw.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Interior Panels Trim.Instrument Panel Safety Pad.Front Console Box (W/ Refrigerated Cool Box) Installation


    Text in Illustration
    *A
    		for LHD
    		*B
    		for RHD


10. INSTALL FRONT NO. 1 CONSOLE BOX INSERT

  1. Attach the 2 clips and guide to install the front No. 1 console box insert.



11. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

  1. for LHD:

    1. Attach the 2 clips and 2 guides to install the No. 1 instrument panel under cover.

    2. Install the screw.

  1. for RHD:

    1. Attach the 3 clips and 2 guides to install the No. 1 instrument panel under cover.

    2. Install the screw.



12. INSTALL FRONT CONSOLE UPPER PANEL GARNISH (for Manual Transmission)

  1. w/o Seat Heater System:

    1. Connect the connector.

    2. Attach the 5 clips to install the front console upper panel garnish.

  1. w/ Seat Heater System, w/ Climate Control Seat System:

    1. Connect each connector.

    2. Attach the 5 clips to install the front console upper panel garnish.



13. INSTALL FRONT CONSOLE UPPER PANEL GARNISH (for Automatic Transmission)

  1. w/o Seat Heater System:

    1. Connect the connector.

    2. Attach the 5 clips to install the front console upper panel garnish.

  1. w/o CRAWL:

    1. Connect each connector.

    2. Attach the 5 clips to install the front console upper panel garnish.

  1. w/ CRAWL:

    1. Attach the 5 clips to install the front console upper panel garnish.



14. INSTALL NO. 2 INSTRUMENT PANEL FINISH PANEL CUSHION

  1. Attach the 5 clips to install the No. 2 instrument panel finish panel cushion.



15. INSTALL INSTRUMENT PANEL FINISH PANEL END LH

  1. Attach the 4 clips to install the instrument panel finish panel end LH.



16. INSTALL NO. 1 INSTRUMENT PANEL FINISH PANEL CUSHION
HINT:
Use the same procedure described for the No. 2 instrument panel finish panel cushion.


17. INSTALL INSTRUMENT PANEL FINISH PANEL END RH

  1. Attach the 4 clips to install the instrument panel finish panel end RH.



18. INSTALL INTEGRATION CONTROL AND PANEL ASSEMBLY

  1. Connect the connector.

  1. Attach the 4 clips to install the integration control and panel assembly.



19. INSTALL FRONT SEAT ASSEMBLY

  1. for Manual Seat:
    Install the front seat assembly (LandCruiser RM00000465W00ZX.html).

  1. for Power Seat:
    Install the front seat assembly (LandCruiser RM00000466Z00XX.html).

  1. for Walk in Seat Type:
    Install the front seat assembly (LandCruiser RM0000046B600AX.html).



20. WARM UP ENGINE

  1. Warm up the engine at less than 1850 rpm for 2 minutes or more after charging the refrigerant.

    NOTICE:
    Be sure to warm up the compressor when turning the A/C switch is on after removing and installing the cooler refrigerant lines (including the compressor), to prevent damage to the compressor.


21. CHARGE REFRIGERANT
SST
09985-20010(09985-02130,09985-02150,09985-02090,09985-02110,09985-02010,09985-02050,09985-02060,09985-02070)

  1. Perform vacuum purging using a vacuum pump.



  1. Charge refrigerant HFC-134a (R134a).

    Standard
    Model Code
    		Air Conditioning Type
    		Cool Box
    		Refrigerant Charging Amount
    Except the model codes below
    		w/o Rear Cooler
    		w/ Cool Box
    		600 +/-30 g (21.2 +/-1.1 oz.)
    w/o Cool Box
    		550 +/-30 g (19.3 +/-1.1 oz.)
    w/ Rear Cooler
    		w/ Cool Box
    		800 +/-30 g (28.2 +/-1.1 oz.)
    w/o Cool Box
    		770 +/-30 g (27.2 +/-1.1 oz.)
    w/ Rear Cooler
    for Cold Area Specification Vehicles
    		w/o Cool Box
    		720 +/-30 g (25.3 +/-1.1 oz.)
    GRJ150L-GKFEKV
    GRJ150L-GKTEKV
    KDJ150L-GKAEYV
    TRJ150L-GKMEKV
    TRJ150L-GKTEKV
    TRJ155L-GJTEKV
    		w/o Rear Cooler
    		w/ Cool Box
    		600 +/-30 g (21.2 +/-1.1 oz.)
    w/o Cool Box
    		550 +/-30 g (19.3 +/-1.1 oz.) or 600 +/-30 g (21.2 +/-1.1 oz.) *1
    w/ Rear Cooler
    		w/ Cool Box
    		800 +/-30 g (28.2 +/-1.1 oz.)
    w/o Cool Box
    		770 +/-30 g (27.2 +/-1.1 oz.)
    *1: For vehicles with the 2TR-FE engine which have neither the rear cooler nor cool box, the refrigerant charging amount changes based on region.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Interior Panels Trim.Instrument Panel Safety Pad.Front Console Box (W/ Refrigerated Cool Box) Installation

    NOTICE:
    1. Do not operate the cooler compressor before charging refrigerant as the cooler compressor will not work properly without any refrigerant, and will overheat.
    2. Approximately 100 g (3.53 oz.) of refrigerant may need to be charged after bubbles disappear. The refrigerant amount should be checked by measuring its quantity, and not with the sight glass.


22. CHECK FOR REFRIGERANT GAS LEAK

  1. After recharging the refrigerant gas, check for refrigerant gas leakage using a halogen leak detector.

  1. Perform the operation under these conditions:

    1. Stop the engine.
    2. Secure good ventilation (the halogen leak detector may react to volatile gases other than refrigerant, such as evaporated gasoline or exhaust gas).
    3. Repeat the test 2 or 3 times.
    4. Make sure that some refrigerant remains in the refrigeration system. When compressor is off: approximately 392 to 588 kPa (4.0 to 6.0 kgf/cm2, 57 to 85 psi).


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Interior Panels Trim.Instrument Panel Safety Pad.Front Console Box (W/ Refrigerated Cool Box) Installation

  1. Using a halogen leak detector, check the refrigerant line for leakage.

    Text in Illustration
    *1
    		Halogen Leak Detector
    *a
    		Check for Leakage

  1. If a gas leak is not detected on the drain hose, remove the blower motor control (blower resistor) from the cooling unit. Insert the halogen leak detector sensor into the unit and perform the test.

  1. Disconnect the connector and wait for approximately 20 minutes. Bring the halogen leak detector close to the pressure switch and perform the test.