Rear Air Conditioning Unit Removal


  1. REMOVE UPPER RADIATOR SUPPORT SEAL

  2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

  3. DRAIN ENGINE COOLANT

  4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  5. REMOVE REAR NO. 2 SEAT ASSEMBLY

  6. REMOVE REAR NO. 1 SEATBACK ASSEMBLY

  7. REMOVE REAR NO. 1 FLOOR STEP COVER (w/ Rear No. 2 Seat)

  8. REMOVE QUARTER SCUFF PLATE RH (w/ Rear No. 2 Seat)

  9. REMOVE REAR DOOR SCUFF PLATE RH

  10. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH

  11. REMOVE OUTER LAP BELT ANCHOR COVER

  12. REMOVE TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

  13. REMOVE FRONT LUGGAGE COMPARTMENT TRIM COVER (w/o Rear No. 2 Seat)

  14. REMOVE NO. 1 DECK BOARD SUB-ASSEMBLY (w/o Rear No. 2 Seat)

  15. REMOVE REAR FLOOR MAT REAR SUPPORT PLATE (w/o Rear No. 2 Seat)

  16. REMOVE FLOOR SIDE RAIL LH (w/ Deck Rail)

  17. REMOVE FLOOR SIDE RAIL RH (w/ Deck Rail)

  18. REMOVE REAR FLOOR CARPET ASSEMBLY (w/o Rear No. 2 Seat)

  19. REMOVE REAR NO. 1 SEAT OUTER LAP BELT ANCHOR COVER

  20. REMOVE NO. 1 LUGGAGE COMPARTMENT TRIM HOOK (w/o Rear No. 2 Seat)

  21. REMOVE NO. 1 TONNEAU COVER HOLDER CAP (w/o Tonneau Cover)

  22. REMOVE FRONT DECK SIDE TRIM COVER RH (w/ Tonneau Cover)

  23. REMOVE ASSIST GRIP PLUG (w/ Rear No. 2 Seat)

  24. REMOVE ASSIST GRIP SUB-ASSEMBLY (w/ Rear No. 2 Seat)

  25. REMOVE DECK TRIM SIDE PANEL ASSEMBLY RH

  26. REMOVE REAR QUARTER TRIM PANEL ASSEMBLY RH

  27. DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

  28. REMOVE REAR SIDE NO. 2 AIR DUCT

  29. REMOVE REAR SIDE NO. 3 AIR DUCT

  30. REMOVE REAR SIDE NO. 1 AIR DUCT

  31. REMOVE REAR COOLING UNIT ASSEMBLY

  32. REMOVE CURTAIN SHIELD AIRBAG ASSEMBLY RH

  33. REMOVE REAR ROOF NO. 5 AIR DUCT

  34. REMOVE REAR ROOF NO. 4 AIR DUCT

  35. REMOVE REAR ROOF NO. 3 AIR DUCT

  36. REMOVE REAR ROOF NO. 2 AIR DUCT

  37. REMOVE REAR ROOF NO. 1 AIR DUCT

Rear Air Conditioning Unit -- Removal


NOTICE:
Before beginning this procedure, make sure that the rear air conditioning FOOT mode functions are not operating.


1. REMOVE UPPER RADIATOR SUPPORT SEAL

  1. Remove the 13 clips and upper radiator support seal.



2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

  1. Start the engine.

  1. Operate the cooler compressor under the conditions shown below:

    Item
    		Condition
    Engine Speed
    		Idling
    Operating Time
    		3 minutes or more
    A/C Switch Status
    		On
    Blower Switch Status
    		HI
    Set Temperature
    		MAX COOL
    This causes most of the compressor oil from the various components of the A/C system to collect in the A/C compressor.
    NOTICE:
    It is not necessary to operate the cooler compressor if the A/C does not operate because of compressor lock, etc.

  1. Stop the engine.

  1. Recover the refrigerant from the A/C system using a refrigerant recovery unit.

    HINT:
    Use the refrigerant recovery unit in accordance with the manufacturer's instruction manual.


3. DRAIN ENGINE COOLANT

  1. for 1GR-FE:
    Drain the engine coolant (LandCruiser RM0000017DS04RX_01_0001.html).

  1. for 2TR-FE:
    Drain the engine coolant (LandCruiser RM0000017H5010X_01_0001.html).

  1. for 1KD-FTV:
    Drain the engine coolant (LandCruiser RM000002SLF01FX_01_0001.html).

  1. for 5L-E:
    Drain the engine coolant (LandCruiser RM000003WIU00GX_01_0002.html).

  1. for 1GD-FTV:
    Drain the engine coolant (LandCruiser RM00000419K013X_01_0005.html).



4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
NOTICE:
  1. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work. (LandCruiser RM000003YMD00TX.html)
  2. When disconnecting the cable, some systems need to be initialized after the cable is reconnected (LandCruiser RM000003YMF011X.html).


5. REMOVE REAR NO. 2 SEAT ASSEMBLY

  1. for Manual Seat:
    Remove the rear No. 2 seat assembly (LandCruiser RM0000045DB008X.html).

  1. for Power Seat:
    Remove the rear No. 2 seat assembly (LandCruiser RM0000045DG00EX.html).

  1. for Face to Face Seat Type:
    Remove the rear No. 2 seat assembly (LandCruiser RM0000045DX006X.html).



6. REMOVE REAR NO. 1 SEATBACK ASSEMBLY

  1. for 60/40 Split Double-folding Seat Type LH Side:
    Remove the rear No. 1 seatback assembly (LandCruiser RM00000468P00TX.html).

  1. for 60/40 Split Double-folding Seat Type RH Side:
    Remove the rear No. 1 seatback assembly (LandCruiser RM00000468U00WX.html).



7. REMOVE REAR NO. 1 FLOOR STEP COVER (w/ Rear No. 2 Seat)


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Rear Air Conditioning Unit Removal
HINT:
Use the same procedure for all rear No. 1 floor step covers.

  1. Using a screwdriver, detach the 2 claws and remove the rear No. 1 floor step cover.

    HINT:
    Tape the screwdriver tip before use.
    Text in Illustration
    *1
    		Protective Tape


8. REMOVE QUARTER SCUFF PLATE RH (w/ Rear No. 2 Seat)
HINT:
Use the same procedure described for the LH side.


9. REMOVE REAR DOOR SCUFF PLATE RH
HINT:
Use the same procedure described for the LH side.


10. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH
HINT:
Use the same procedure described for the LH side.


11. REMOVE OUTER LAP BELT ANCHOR COVER


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
HINT:
Use the same procedure for the other outer lap belt anchor cover.

  1. Detach the 3 claws and remove the outer lap belt anchor cover.



12. REMOVE TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

  1. Remove the tonneau cover.



13. REMOVE FRONT LUGGAGE COMPARTMENT TRIM COVER (w/o Rear No. 2 Seat)


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
HINT:
Use the same procedure for the other front luggage compartment trim cover.

  1. Detach the 4 claws and remove the cap.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Rear Air Conditioning Unit Removal

  1. Remove the bolt, luggage hold belt striker and front luggage compartment trim cover.

    Text in Illustration
    *1
    		Luggage Hold Belt Striker


14. REMOVE NO. 1 DECK BOARD SUB-ASSEMBLY (w/o Rear No. 2 Seat)


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Detach the clip and remove the No. 1 deck board.



15. REMOVE REAR FLOOR MAT REAR SUPPORT PLATE (w/o Rear No. 2 Seat)


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Detach the 5 clips and 4 claws and remove the rear floor mat rear support plate.



16. REMOVE FLOOR SIDE RAIL LH (w/ Deck Rail)


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 3 bolts and floor side rail.



17. REMOVE FLOOR SIDE RAIL RH (w/ Deck Rail)
HINT:
Use the same procedure described for the LH side.


18. REMOVE REAR FLOOR CARPET ASSEMBLY (w/o Rear No. 2 Seat)


  1. Detach the 4 claws and remove the rear floor carpet.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Rear Air Conditioning Unit Removal


    Text in Illustration
    *A
    		w/o Deck Rail
    		*B
    		w/ Deck Rail
    *C
    		for Face to Face Seat Type
    		-
    		-


19. REMOVE REAR NO. 1 SEAT OUTER LAP BELT ANCHOR COVER


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
HINT:
Use the same procedure for the other rear No. 1 seat outer lap belt anchor cover.

  1. Detach the 3 claws and remove the rear No. 1 seat outer lap belt anchor cover.



20. REMOVE NO. 1 LUGGAGE COMPARTMENT TRIM HOOK (w/o Rear No. 2 Seat)


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
HINT:
Use the same procedure for the other No. 1 luggage compartment trim hook.

  1. Remove the luggage compartment trim hook by turning it clockwise.



21. REMOVE NO. 1 TONNEAU COVER HOLDER CAP (w/o Tonneau Cover)


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Rear Air Conditioning Unit Removal
HINT:
Use the same procedure for the other No. 1 tonneau cover holder cap.

  1. Using a screwdriver, detach the 2 claws and remove the No. 1 tonneau cover holder cap.

    HINT:
    Tape the screwdriver tip before use.
    Text in Illustration
    *1
    		Protective Tape


22. REMOVE FRONT DECK SIDE TRIM COVER RH (w/ Tonneau Cover)


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Rear Air Conditioning Unit Removal
HINT:
Use the same procedure for the other front deck side trim cover.

  1. Using a screwdriver, detach the 2 claws and remove the front deck side trim cover.

    HINT:
    Tape the screwdriver tip before use.
    Text in Illustration
    *1
    		Protective Tape


23. REMOVE ASSIST GRIP PLUG (w/ Rear No. 2 Seat)


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Rear Air Conditioning Unit Removal
HINT:
Use the same procedure for all assist grip plugs.

  1. Using a screwdriver, detach the 2 claws and remove the assist grip plug.

    HINT:
    Tape the screwdriver tip before use.
    Text in Illustration
    *1
    		Protective Tape


24. REMOVE ASSIST GRIP SUB-ASSEMBLY (w/ Rear No. 2 Seat)


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
HINT:
Use the same procedure for the other assist grip.

  1. Remove the 2 bolts and assist grip.



25. REMOVE DECK TRIM SIDE PANEL ASSEMBLY RH


  1. w/o Rear No. 2 Seat:



      Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

    1. Remove the bolt and disconnect the rear No. 1 seat outer belt floor anchor.



      2. Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

    2. Detach the 6 claws and 2 guides and disconnect the rear seatback lock control lever base.

    3. Remove the 4 bolts and screws.

    4. Detach the 5 clips and 8 claws.

    5. Disconnect each connector.



    6. Pass the rear seatback lock control lever base through the deck trim side panel and remove the deck trim side panel.


      Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Rear Air Conditioning Unit Removal



  1. w/ Rear No. 2 Seat:



      Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

    1. Remove the bolt and disconnect the rear No. 1 seat outer belt floor anchor.



      2. Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

    2. Remove the bolt and disconnect the rear No. 2 seat outer belt floor anchor.

    3. Remove the 2 bolts and screw.

    4. Detach the 4 clips and 8 claws.



    5. Disconnect each connector and remove the deck trim side panel.


      Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Rear Air Conditioning Unit Removal



26. REMOVE REAR QUARTER TRIM PANEL ASSEMBLY RH
HINT:
Use the same procedure described for the LH side.


27. DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the bolt.

  1. Disconnect the air conditioning tube and accessory assembly.

    NOTICE:
    1. Do not use a screwdriver or similar tool to disconnect the tube.
    2. Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  1. Remove the 2 O-rings from the air conditioning tube and accessory assembly.

  1. Using pliers, grip the claws of the clips and slide the 2 clips.

  1. Disconnect the heater water inlet hose and heater water outlet hose.



28. REMOVE REAR SIDE NO. 2 AIR DUCT


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Detach the 2 clips.

  1. Detach the clamp and remove the duct.



29. REMOVE REAR SIDE NO. 3 AIR DUCT


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Detach the 2 clips and remove the duct.



30. REMOVE REAR SIDE NO. 1 AIR DUCT


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Detach the 2 claws and remove the cooler plate.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Swing the bottom of the duct sideways and remove the duct.



31. REMOVE REAR COOLING UNIT ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Disconnect the 3 connectors and detach the 3 clamps.

  1. Remove the 5 bolts and rear cooling unit.



32. REMOVE CURTAIN SHIELD AIRBAG ASSEMBLY RH

  1. Disconnect the connector.

    NOTICE:
    When handling the airbag connector, take care not to damage the airbag wire harness.


  1. Remove the 17 bolts and curtain shield airbag.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Rear Air Conditioning Unit Removal



33. REMOVE REAR ROOF NO. 5 AIR DUCT


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Detach the clip and remove the duct.



34. REMOVE REAR ROOF NO. 4 AIR DUCT


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Detach the clip and remove the duct.



35. REMOVE REAR ROOF NO. 3 AIR DUCT


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Detach the clip and remove the duct.



36. REMOVE REAR ROOF NO. 2 AIR DUCT


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Detach the clip and remove the duct.



37. REMOVE REAR ROOF NO. 1 AIR DUCT


  1. Detach the 4 clips and remove the duct.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Rear Air Conditioning Unit Removal