Generator (For 130 A Type) Disassembly


  1. REMOVE GENERATOR PULLEY CAP

  2. REMOVE GENERATOR PULLEY WITH CLUTCH

  3. REMOVE GENERATOR REAR END COVER

  4. REMOVE TERMINAL INSULATOR

  5. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

  6. REMOVE GENERATOR COIL ASSEMBLY

  7. REMOVE GENERATOR BEARING COVER PACKING

  8. REMOVE GENERATOR ROTOR ASSEMBLY

  9. INSPECT GENERATOR DRIVE END FRAME BEARING

  10. REMOVE GENERATOR DRIVE END FRAME BEARING

Generator (For 130 A Type) -- Disassembly



1. REMOVE GENERATOR PULLEY CAP
  1. Using a screwdriver, puncture the center of the generator pulley cap and pry it off.

    NOTICE:
    Do not reuse the generator pulley cap.


2. REMOVE GENERATOR PULLEY WITH CLUTCH
  1. Mount the generator assembly in the vise between aluminum plates.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gd-Ftv Battery Charging.Charging System.Generator (For 130 A Type)  Disassembly
  1. Install SST A and SST B to the generator pulley with clutch as shown in the illustration.

    SST
    09820-63021
    Text in Illustration
    *a
    Generator Rotor Shaft
    NOTICE:
    Securely attach SST to the generator pulley with clutch and generator rotor shaft.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gd-Ftv Battery Charging.Charging System.Generator (For 130 A Type)  Disassembly
  1. Use a wrench to hold SST A, turn SST B counterclockwise to loosen the generator pulley with clutch.

    Text in Illustration
    *a
    Hold
    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    Turn
    NOTICE:
    Be careful as the generator pulley with clutch or generator rotor shaft may be damaged if the position of SST is not securely maintained while performing this operation.
  1. Remove SST from the generator assembly.

  1. Remove the generator pulley with clutch from the generator rotor shaft.

  1. Remove the generator assembly from the vise.



3. REMOVE GENERATOR REAR END COVER
  1. Place the generator assembly on the generator pulley with clutch.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the 3 bolts and generator rear end cover from generator coil assembly.



4. REMOVE TERMINAL INSULATOR


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the terminal insulator from the generator coil assembly.



5. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the 2 screws and brush holder assembly from the generator coil assembly.



6. REMOVE GENERATOR COIL ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the 4 through bolts.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gd-Ftv Battery Charging.Charging System.Generator (For 130 A Type)  Disassembly
  1. Using SST, remove the generator coil assembly.

    SST
    09950-40011(09951-04020,09952-04010,09953-04020,09954-04010,09955-04071,09957-04010,09958-04011)
    Text in Illustration
    *a
    Hold
    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    Turn


7. REMOVE GENERATOR BEARING COVER PACKING


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the generator bearing cover packing.

    NOTICE:
    If the generator bearing cover packing breaks, remove all broken pieces.
    HINT:
    The generator bearing cover packing may be installed on the generator rotor assembly.


8. REMOVE GENERATOR ROTOR ASSEMBLY
  1. Remove the generator rotor assembly from the generator drive end frame.



9. INSPECT GENERATOR DRIVE END FRAME BEARING


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Check that the generator drive end frame bearing is not rough or worn and that it rotates smoothly.
    If necessary, replace the generator drive end frame bearing.



10. REMOVE GENERATOR DRIVE END FRAME BEARING


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the 4 screws and retainer plate from the generator drive end frame.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gd-Ftv Battery Charging.Charging System.Generator (For 130 A Type)  Disassembly
  1. Using SST and a hammer, tap out the generator drive end frame bearing from the generator drive end frame.

    SST
    09950-60010(09951-00250)
    09950-70010(09951-07100)