Vane Pump (For 2Tr-Fe) Disassembly


  1. REMOVE VANE PUMP OIL RESERVOIR CAP SUB-ASSEMBLY

  2. REMOVE VANE PUMP OIL RESERVOIR SUB-ASSEMBLY

  3. SECURE VANE PUMP ASSEMBLY

  4. REMOVE PRESSURE PORT UNION O-RING (w/o VSC)

  5. REMOVE POWER STEERING OIL PRESSURE SWITCH (w/o VSC)

  6. REMOVE VANE PUMP REAR HOUSING

  7. REMOVE SHAFT WITH PULLEY

  8. REMOVE VANE PUMP ROTOR

  9. REMOVE VANE PUMP CAM RING

  10. REMOVE FRONT VANE PUMP SIDE PLATE

  11. REMOVE VANE PUMP HOUSING OIL SEAL

Vane Pump (For 2Tr-Fe) -- Disassembly



1. REMOVE VANE PUMP OIL RESERVOIR CAP SUB-ASSEMBLY
  1. Remove the vane pump oil reservoir cap



2. REMOVE VANE PUMP OIL RESERVOIR SUB-ASSEMBLY
  1. the 3 bolts and oil reservoir from the front vane pump housing.

  1. Using a screwdriver, remove the O-ring from the oil reservoir.



3. SECURE VANE PUMP ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Power Assist Systems.Power Steering System (W/ Vsc).Vane Pump (For 2Tr-Fe)  Disassembly
  1. Using SST, secure the vane pump between aluminum plates in a vise as shown in the illustration.

    SST
    09630-00014(09631-00132)


4. REMOVE PRESSURE PORT UNION O-RING (w/o VSC)


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Power Assist Systems.Power Steering System (W/ Vsc).Vane Pump (For 2Tr-Fe)  Disassembly
  1. Using a 27 mm socket wrench, remove the pressure port union from the front housing.

  1. Using a screwdriver, remove the O-ring from the pressure port union.

  1. Remove the flow control valve from the front housing.

    NOTICE:
    Be careful not to damage the pressure port union.
  1. Remove the compression spring from the front housing.



5. REMOVE POWER STEERING OIL PRESSURE SWITCH (w/o VSC)
  1. Using a 19 mm deep socket wrench, remove the oil pressure switch from the front housing.

  1. Remove the O-ring from the oil pressure switch.



6. REMOVE VANE PUMP REAR HOUSING


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Power Assist Systems.Power Steering System (W/ Vsc).Vane Pump (For 2Tr-Fe)  Disassembly
  1. Remove the 4 bolts and rear housing from the vane pump front housing.

  1. Remove the O-ring from the vane pump rear housing.



7. REMOVE SHAFT WITH PULLEY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Power Assist Systems.Power Steering System (W/ Vsc).Vane Pump (For 2Tr-Fe)  Disassembly
  1. Using 2 screwdrivers, remove the shaft snap ring from the shaft with pulley.

  1. Remove the shaft with pulley from the vane pump rear housing.



8. REMOVE VANE PUMP ROTOR
  1. Remove the vane pump rotor and 10 vane pump plates from the vane pump front housing.

    NOTICE:
    Be careful not to drop the vane pump plates.


9. REMOVE VANE PUMP CAM RING


10. REMOVE FRONT VANE PUMP SIDE PLATE
  1. Remove the front side plate from the vane pump front housing.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Power Assist Systems.Power Steering System (W/ Vsc).Vane Pump (For 2Tr-Fe)  Disassembly
  1. Remove the No. 1 O-ring from the side plate.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Power Assist Systems.Power Steering System (W/ Vsc).Vane Pump (For 2Tr-Fe)  Disassembly
  1. Remove the No. 2 O-ring from the vane pump front housing.



11. REMOVE VANE PUMP HOUSING OIL SEAL


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Power Assist Systems.Power Steering System (W/ Vsc).Vane Pump (For 2Tr-Fe)  Disassembly
  1. Using a screwdriver and piece of cloth, pry out the oil seal.

    Text in Illustration
    *1
    Cloth
    NOTICE:
    Be careful not to damage the vane pump front housing.