Vane Pump (For 5L-E) Installation


  1. INSTALL VANE PUMP ASSEMBLY

  2. INSTALL VANE PUMP PULLEY

  3. INSTALL FAN SHROUD

  4. CONNECT PRESSURE FEED TUBE ASSEMBLY

  5. CONNECT OIL RESERVOIR TO NO. 1 PUMP HOSE

  6. INSTALL VANE PUMP V BELT

  7. ADD POWER STEERING FLUID

  8. BLEED AIR FROM POWER STEERING FLUID

  9. CHECK FOR POWER STEERING FLUID LEAK

Vane Pump (For 5L-E) -- Installation



1. INSTALL VANE PUMP ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Power Assist Systems.Power Steering System (W/ Vsc).Vane Pump (For 5L-E)  Installation
  1. Install the vane pump with the 2 bolts and nut.

    Torque:
    for bolt A:
    48 N*m{489 kgf*cm, 35 ft.*lbf}
    for nut C:
    64 N*m{653 kgf*cm, 47 ft.*lbf}
    Text in Illustration
    *1
    A
    *2
    B
    *3
    C
    HINT:
    Turn nut C while holding bolt B.


2. INSTALL VANE PUMP PULLEY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Power Assist Systems.Power Steering System (W/ Vsc).Vane Pump (For 5L-E)  Installation
  1. Using SST, install the vane pump pulley to the vane pump.

    SST
    09960-10010(09962-01000,09963-01000)
    Torque:
    43 N*m{438 kgf*cm, 32 ft.*lbf}
    Text in Illustration
    *a
    Turn


3. INSTALL FAN SHROUD
  1. Install the fan shroud (LandCruiser RM00000144D02KX_01_0013.html).



4. CONNECT PRESSURE FEED TUBE ASSEMBLY
  1. Install a new gasket to the pressure feed tube.

  1. Connect the pressure feed tube to the vane pump with the union bolt.

    Torque:
    50 N*m{510 kgf*cm, 37 ft.*lbf}
    HINT:
    Make sure the stopper of the pressure feed tube touches the vane pump.


5. CONNECT OIL RESERVOIR TO NO. 1 PUMP HOSE
  1. Connect the hose to the vane pump with the clip.



6. INSTALL VANE PUMP V BELT
  1. Temporarily install the V belt.

  1. Using a bar, adjust the tension of the belt.

  1. Tighten the bolt and nut.

    Torque:
    Bolt:
    48 N*m{489 kgf*cm, 35 ft.*lbf}
    Nut:
    64 N*m{653 kgf*cm, 47 ft.*lbf}
  1. Check the tension of the V belt (LandCruiser RM000001KYZ00HX.html).



7. ADD POWER STEERING FLUID


8. BLEED AIR FROM POWER STEERING FLUID
  1. Check the fluid level.

  1. Jack up the front of the vehicle and support it with stands.

  1. Turn the steering wheel.

    1. With the engine stopped, turn the wheel slowly from lock to lock several times.

  1. Lower the vehicle.

  1. Start the engine.

    1. Run the engine at idle for a few minutes.

  1. Turn the steering wheel.

    1. With the engine idling, turn the wheel to the left or right full lock position and keep it there for 2 to 3 seconds, and then turn the wheel to the opposite full lock position and keep it there for 2 to 3 seconds.*1

    2. Repeat *1 several times.

  1. Stop the engine.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Power Assist Systems.Power Steering System (W/ Vsc).Vane Pump (For 5L-E)  Installation
  1. Check for foaming or emulsification.

    Text in Illustration
    *a
    CORRECT
    *b
    INCORRECT
    If the system has to be bled twice specifically because of foaming or emulsification, check for fluid leaks in the power steering system.
  1. Check the fluid level.



9. CHECK FOR POWER STEERING FLUID LEAK