Vane Pump (For 1Kd-Ftv) Installation


  1. INSTALL VANE PUMP ASSEMBLY

  2. INSTALL NO. 1 OIL RESERVOIR TO PUMP HOSE

  3. INSTALL PRESSURE FEED TUBE ASSEMBLY

  4. INSTALL ENGINE REAR UNDER COVER ASSEMBLY

  5. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

  6. INSTALL FRONT BUMPER LOWER COVER

  7. INSTALL FRONT FENDER APRON SEAL LH

  8. INSTALL NO. 1 FRONT FENDER APRON TO FRAME SEAL LH

  9. INSTALL FRONT WHEEL LH

  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  11. ADD POWER STEERING FLUID

  12. BLEED AIR FROM POWER STEERING SYSTEM

  13. INSPECT FOR POWER STEERING FLUID LEAK

Vane Pump (For 1Kd-Ftv) -- Installation



1. INSTALL VANE PUMP ASSEMBLY

  1. Coat a new O-ring with power steering fluid and install it to the vane pump.

  1. Install the pump with the 2 nuts.

    Torque:
    39 N*m{398 kgf*cm, 29 ft.*lbf}


2. INSTALL NO. 1 OIL RESERVOIR TO PUMP HOSE

  1. Install the oil reservoir to pump hose with the clamp.

    HINT:
    1. Install the pump side of the hose so that the paint mark faces the front of the vehicle. Align the paint mark on the reservoir tank side of the hose to the tank port rib.
    2. Make sure the claws of the clamp on the pump side face the front of the vehicle. Also make sure the claws of the clamp claw on the reservoir tank side face the top of the vehicle.


3. INSTALL PRESSURE FEED TUBE ASSEMBLY

  1. Install a new gasket to the pressure feed tube.

  1. Connect the pressure feed tube and install the union bolt.

    Torque:
    50 N*m{510 kgf*cm, 37 ft.*lbf}
    HINT:
    Make sure the stopper of the pressure feed tube touches the vane pump.

  1. Connect the 2 connectors.



4. INSTALL ENGINE REAR UNDER COVER ASSEMBLY

  1. Install the rear engine under cover with the 4 bolts.

    Torque:
    29 N*m{296 kgf*cm, 21 ft.*lbf}


5. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

  1. Install the No. 1 engine under cover with the 4 bolts.

    Torque:
    29 N*m{296 kgf*cm, 21 ft.*lbf}


6. INSTALL FRONT BUMPER LOWER COVER

  1. Install the lower front bumper cover with the clip and 5 bolts.

    Torque:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}


7. INSTALL FRONT FENDER APRON SEAL LH

  1. Attach the 5 clips install the apron seal.



8. INSTALL NO. 1 FRONT FENDER APRON TO FRAME SEAL LH

  1. Attach the 5 clips install the apron seal.



9. INSTALL FRONT WHEEL LH
Torque:
for steel wheel:
112 N*m{1137 kgf*cm, 82 ft.*lbf}
for aluminum wheel:
103 N*m{1050 kgf*cm, 76 ft.*lbf}


10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


11. ADD POWER STEERING FLUID


12. BLEED AIR FROM POWER STEERING SYSTEM

  1. Check the fluid level.

  1. Jack up the front of the vehicle and support it with stands.

  1. Turn the steering wheel.

    1. With the engine stopped, turn the wheel slowly from lock to lock several times.

  1. Lower the vehicle.

  1. Start the engine.

    1. Run the engine at idle for a few minutes.

  1. Turn the steering wheel.

    1. With the engine idling, turn the wheel to the left or right full lock position and keep it there for 2 to 3 seconds, and then turn the wheel to the opposite full lock position and keep it there for 2 to 3 seconds.*1

    2. Repeat *1 several times.

  1. Stop the engine.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Power Assist Systems.Power Steering System (W/ Vsc).Vane Pump (For 1Kd-Ftv) Installation

  1. Check for foaming or emulsification.

    Text in Illustration
    *a
    		CORRECT
    *b
    		INCORRECT
    If the system has to be bled twice specifically because of foaming or emulsification, check for fluid leaks in the power steering system.

  1. Check the fluid level.



13. INSPECT FOR POWER STEERING FLUID LEAK