Vacuum Pump (For 5L-E) Disassembly


  1. REMOVE VACUUM PUMP PULLEY

  2. REMOVE VACUUM PUMP VACUUM HOSE UNION

  3. REMOVE BRAKE VACUUM CHECK VALVE ASSEMBLY

  4. REMOVE VACUUM PUMP END COVER

  5. REMOVE VACUUM PUMP SHAFT

  6. REMOVE STOP RING

  7. REMOVE VACUUM PUMP BEARING

  8. REMOVE VACUUM PUMP BLADE

  9. REMOVE O-RING

  10. REMOVE OIL SEAL

Vacuum Pump (For 5L-E) -- Disassembly



1. REMOVE VACUUM PUMP PULLEY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using soft jaws, place the vacuum pump in a vise, and then remove the pulley lock nut and pulley.



2. REMOVE VACUUM PUMP VACUUM HOSE UNION


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Brake System (Other).Brake System.Vacuum Pump (For 5L-E)  Disassembly
  1. Using SST, hold the check valve assembly, and then remove the union bolt, vacuum hose union and 2 gaskets.

    SST
    09922-10010


3. REMOVE BRAKE VACUUM CHECK VALVE ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the check valve assembly and gasket.



4. REMOVE VACUUM PUMP END COVER


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the 4 screws and end cover.



5. REMOVE VACUUM PUMP SHAFT


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a plastic-faced hammer, tap out the vacuum pump shaft together with the bearing.



6. REMOVE STOP RING
  1. Remove the stop ring from the vacuum pump shaft.



7. REMOVE VACUUM PUMP BEARING


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a press, press out the bearing from the rotor shaft.



8. REMOVE VACUUM PUMP BLADE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the 2 screws and end plate.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Brake System (Other).Brake System.Vacuum Pump (For 5L-E)  Disassembly
  1. Remove the rotor and 5 pump blades.



9. REMOVE O-RING
  1. Remove the O-ring from the case.



10. REMOVE OIL SEAL


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a screwdriver, remove the oil seal.