Vacuum Pump (For 1Kd-Ftv) Disassembly


  1. REMOVE CHECK VALVE SUB-ASSEMBLY

  2. REMOVE VACUUM PUMP END COVER

  3. REMOVE VACUUM PUMP ROTOR SUB-ASSEMBLY

  4. REMOVE VACUUM PUMP BLADE

  5. REMOVE VACUUM PUMP GEAR

  6. REMOVE VACUUM PUMP SHAFT

  7. REMOVE VACUUM PUMP BEARING

Vacuum Pump (For 1Kd-Ftv) -- Disassembly



1. REMOVE CHECK VALVE SUB-ASSEMBLY


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Mount the pump in a vise.

    NOTICE:
    Place aluminum plates on the vise to prevent damage to the pump.
  1. Remove the union bolt, union and 2 gaskets.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the check valve and gasket.



2. REMOVE VACUUM PUMP END COVER


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the 3 bolts.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a 5 mm pin punch and hammer, tap out the 2 straight pins.

  1. Remove the end cover and 2 O-rings.



3. REMOVE VACUUM PUMP ROTOR SUB-ASSEMBLY


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the rotor together with the 5 blades.

    NOTICE:
    Be careful not to drop the blades.


4. REMOVE VACUUM PUMP BLADE
  1. Remove the 5 blades from the rotor.



5. REMOVE VACUUM PUMP GEAR


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Mount the gear in a vise.

    NOTICE:
    Place aluminum plates on the vise to prevent damage to the gear.
  1. Remove the gear lock nut.

  1. Remove the gear and woodruff key.



6. REMOVE VACUUM PUMP SHAFT


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using snap ring pliers, remove the snap ring.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a plastic-faced hammer, tap out the shaft.



7. REMOVE VACUUM PUMP BEARING


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a 17 mm socket wrench and press, press out the bearing.