Front Propeller Shaft Assembly Reassembly

Apply MP grease to a new spider and spider bearing.

NOTICE:

Be careful not to apply too much grease.

Install the universal joint spider to the propeller shaft.

Using SST, install 2 of the spider bearings to the universal joint spider.

SST

09332-25010

Using SST, adjust both bearings so that the snap ring grooves are at maximum and equal width.

SST

09332-25010

Install 4 new snap rings of equal thickness which will allow no axial play.

HINT:

Do not reuse the snap rings.

Standard Snap Ring:

Part No.	Mark	Specified Condition
90520-25039	1	2.28 to 2.30 mm (0.0898 to 0.0905 in.)
90520-25040	2	2.30 to 2.32 mm (0.0906 to 0.0913 in.)
90520-25041	-	2.32 to 2.34 mm (0.0914 to 0.0921 in.)
90520-25042	Brown	2.34 to 2.36 mm (0.0922 to 0.0929 in.)
90520-25043	Blue	2.36 to 2.38 mm (0.0930 to 0.0937 in.)
90520-25044	6	2.38 to 2.40 mm (0.0938 to 0.0944 in.)
90520-25045	7	2.40 to 2.42 mm (0.0945 to 0.0952 in.)
90520-25046	8	2.42 to 2.44 mm (0.0953 to 0.0960 in.)
90520-25047		2.44 to 2.46 mm (0.0961 to 0.0968 in.)
90520-25048	10	2.46 to 2.48 mm (0.0969 to 0.0976 in.)
90520-25049	A	2.48 to 2.50 mm (0.0977 to 0.0984 in.)
90520-25050	B	2.50 to 2.52 mm (0.0985 to 0.0992 in.)
90520-25051	C	2.52 to 2.54 mm (0.0992 to 0.0999 in.)
90520-25052	D	2.54 to 2.56 mm (0.1000 to 0.1007 in.)
90520-25053	E	2.56 to 2.58 mm (0.1008 to 0.1015 in.)
90520-25054	J	2.18 to 2.20 mm (0.0859 to 0.0866 in.)
90520-25055	K	2.20 to 2.22 mm (0.0867 to 0.0874 in.)
90520-25056	F	2.22 to 2.24 mm (0.0875 to 0.0881 in.)
90520-25057	G	2.24 to 2.26 mm (0.0882 to 0.0889 in.)
90520-25058	H	2.26 to 2.28 mm (0.0890 to 0.0897 in.)

NOTICE:

1. Use a new retainer ring.
   
2. Use retainer rings with as close the same thickness as possible on both ends.
   

Using a hammer, tap the yoke until there is no clearance between the spider bearing outer race and snap ring.

HINT:

Install a new spider bearing on the sleeve side using the procedure described above.

Align the matchmarks on the flange yoke and sleeve yoke.

Using SST, install the spider bearings to the universal joint spider.

SST

09332-25010

Using SST, adjust both bearings so that the snap ring grooves are at maximum and equal in width.

SST

09332-25010

Install 4 new snap rings of equal thickness which will allow 0 mm (0 in.) of axial play.

HINT:

Do not reuse the snap rings.

Standard Snap Ring:

Part No.	Mark	Specified Condition
90520-25039	1	2.28 to 2.30 mm (0.0898 to 0.0905 in.)
90520-25040	2	2.30 to 2.32 mm (0.0906 to 0.0913 in.)
90520-25041	-	2.32 to 2.34 mm (0.0914 to 0.0921 in.)
90520-25042	Brown	2.34 to 2.36 mm (0.0922 to 0.0929 in.)
90520-25043	Blue	2.36 to 2.38 mm (0.0930 to 0.0937 in.)
90520-25044	6	2.38 to 2.40 mm (0.0938 to 0.0944 in.)
90520-25045	7	2.40 to 2.42 mm (0.0945 to 0.0952 in.)
90520-25046	8	2.42 to 2.44 mm (0.0953 to 0.0960 in.)
90520-25047		2.44 to 2.46 mm (0.0961 to 0.0968 in.)
90520-25048	10	2.46 to 2.48 mm (0.0969 to 0.0976 in.)
90520-25049	A	2.48 to 2.50 mm (0.0977 to 0.0984 in.)
90520-25050	B	2.50 to 2.52 mm (0.0985 to 0.0992 in.)
90520-25051	C	2.52 to 2.54 mm (0.0992 to 0.0999 in.)
90520-25052	D	2.54 to 2.56 mm (0.1000 to 0.1007 in.)
90520-25053	E	2.56 to 2.58 mm (0.1008 to 0.1015 in.)
90520-25054	J	2.18 to 2.20 mm (0.0859 to 0.0866 in.)
90520-25055	K	2.20 to 2.22 mm (0.0867 to 0.0874 in.)
90520-25056	F	2.22 to 2.24 mm (0.0875 to 0.0881 in.)
90520-25057	G	2.24 to 2.26 mm (0.0882 to 0.0889 in.)
90520-25058	H	2.26 to 2.28 mm (0.0890 to 0.0897 in.)

NOTICE:

1. Use a new retainer ring.
   
2. Use retainer rings with as close to the same thickness as possible on both ends.
   

Using a plastic-faced hammer, tap the yoke until there is no clearance between the spider bearing outer race and snap ring.

HINT:

Install a new spider bearing on the sleeve side using the procedure described above.

Check the spider bearings for wear or damage.
If necessary, replace the spider bearing.

Check the spider bearing axial play by turning the yoke while holding the shaft tightly.

Maximum bearing axial play:

0.0 mm (0 in.)