Front Drive Shaft Assembly Reassembly


  1. INSTALL FRONT DRIVE SHAFT DUST COVER

  2. INSTALL SHAFT SNAP RING

  3. INSTALL OUTBOARD JOINT BOOT

  4. INSTALL FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP

  5. INSTALL FRONT NO. 1 AXLE OUTBOARD JOINT BOOT CLAMP

  6. INSTALL INBOARD JOINT BOOT

  7. INSTALL FRONT AXLE INBOARD JOINT ASSEMBLY

  8. INSTALL FRONT NO. 1 AXLE INBOARD JOINT BOOT CLAMP

  9. INSTALL FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP

Front Drive Shaft Assembly -- Reassembly



1. INSTALL FRONT DRIVE SHAFT DUST COVER


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Drive Shaft Propeller Shaft.Drive Shaft System.Front Drive Shaft Assembly Reassembly

  1. Using SST and a press, install a new dust cover.

    SST
    09527-10011


2. INSTALL SHAFT SNAP RING


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Install a new snap ring.



3. INSTALL OUTBOARD JOINT BOOT

HINT:
Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Drive Shaft Propeller Shaft.Drive Shaft System.Front Drive Shaft Assembly Reassembly
Before installing the boot, wrap vinyl tape around the spline of the shaft to prevent damage to the boot.
Text in Illustration
*1
Vinyl Tape

  1. Temporarily install a new outboard joint boot with 2 new clamps to the outboard joint shaft.

  1. Pack the outboard joint and boot with grease from the boot kit.

    Standard grease capacity:
    266 to 276 g (9.4 to 9.7 oz.)


4. INSTALL FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Drive Shaft Propeller Shaft.Drive Shaft System.Front Drive Shaft Assembly Reassembly

  1. Hold the drive shaft lightly in a vise between aluminum plates.

    NOTICE:
    Do not overtighten the vise.

  1. Place SST onto the front No. 2 axle outboard joint boot clamp.

    SST
    09521-24010
    Text in Illustration
    *a
    		Hold
    *b
    		Turn

  1. Tighten SST so that the No. 2 front axle outboard joint boot clamp is pinched.

    NOTICE:
    Do not overtighten SST.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Drive Shaft Propeller Shaft.Drive Shaft System.Front Drive Shaft Assembly Reassembly

  1. Using SST, measure the clearance of the No. 2 front axle out board joint boot clamp.

    SST
    09240-00020
    Standard clearance:
    2.1 mm (0.0827 in.) or less
    NOTICE:
    If the measured value is more than the specified value, retighten the clamp.


5. INSTALL FRONT NO. 1 AXLE OUTBOARD JOINT BOOT CLAMP

  1. Hold the drive shaft lightly in a vise between aluminum plates.

    NOTICE:
    Do not overtighten the vise.

  1. Secure the outboard joint boot clamp to the boot.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Drive Shaft Propeller Shaft.Drive Shaft System.Front Drive Shaft Assembly Reassembly

  1. Place SST onto the outboard joint boot clamp.

    SST
    09521-24010
    Text in Illustration
    *a
    		Hold
    *b
    		Turn

  1. Tighten SST so that the front axle outboard joint boot clamp is pinched.

    NOTICE:
    Do not overtighten SST.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Drive Shaft Propeller Shaft.Drive Shaft System.Front Drive Shaft Assembly Reassembly

  1. Using SST, measure the clearance of the front axle outboard joint boot clamp.

    SST
    09240-00020
    Standard clearance:
    1.3 mm (0.0512 in.) or less
    NOTICE:
    If the measured value is more than the specified value, retighten the clamp.


6. INSTALL INBOARD JOINT BOOT

  1. Temporarily install a new inboard joint boot to the outboard joint shaft.



7. INSTALL FRONT AXLE INBOARD JOINT ASSEMBLY

  1. Install new parts to the outboard joint shaft in the following order.

    1.
    		Front axle inboard joint boot clamp
    2.
    		Front axle inboard joint boot
    3.
    		Front No. 2 axle inboard joint boot clamp

  1. Secure the outboard joint shaft in a vise between aluminum plates.

    NOTICE:
    Do not overtighten the vise.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Drive Shaft Propeller Shaft.Drive Shaft System.Front Drive Shaft Assembly Reassembly

  1. Align the matchmarks and install the tripod joint to the outboard joint shaft.

    NOTICE:
    Position tripod so that the beveled side of the tripod faces toward the inboard joint.
    Text in Illustration
    *a
    		Beveled
    *b
    		Matchmark

  1. Align the matchmarks and install the tripod to the inboard joint.

  1. Using a brass bar and hammer, tap the tripod onto the drive shaft.

    NOTICE:
    1. Do not hit the roller portion.
    2. Keep the tripod joint free of foreign matter.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Using a snap ring expander, install a new snap ring.

  1. Pack the inboard joint assembly and boot with grease from the boot kit.

    Standard grease capacity:
    239 to 249 g (8.4 to 8.7 oz.)


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Drive Shaft Propeller Shaft.Drive Shaft System.Front Drive Shaft Assembly Reassembly

  1. Align the matchmarks and install the inboard joint onto the outboard joint shaft.

    Text in Illustration
    *a
    		Matchmark


8. INSTALL FRONT NO. 1 AXLE INBOARD JOINT BOOT CLAMP

  1. Hold the drive shaft lightly in a vise between aluminum plates.

    NOTICE:
    Do not overtighten the vise.

  1. Secure the inboard joint boot clamp to the boot.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Drive Shaft Propeller Shaft.Drive Shaft System.Front Drive Shaft Assembly Reassembly

  1. Place SST onto the inboard joint boot clamp.

    SST
    09521-24010
    Text in Illustration
    *a
    		Hold
    *b
    		Turn

  1. Tighten SST so that the front axle inboard joint boot clamp is pinched.

    NOTICE:
    Do not overtighten SST.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Drive Shaft Propeller Shaft.Drive Shaft System.Front Drive Shaft Assembly Reassembly

  1. Using SST, measure the clearance of the front axle inboard joint boot clamp.

    SST
    09240-00020
    Standard clearance:
    1.3 mm (0.0512 in.) or less
    NOTICE:
    If the measured value is greater than the specified value, retighten the clamp.


9. INSTALL FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP

  1. Hold the inboard joint shaft assembly in a vise between aluminum plates.

    NOTICE:
    Do not overtighten the vise.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Drive Shaft Propeller Shaft.Drive Shaft System.Front Drive Shaft Assembly Reassembly

  1. Place SST onto the No. 2 front axle inboard joint boot clamp.

    SST
    09521-24010
    Text in Illustration
    *a
    		Hold
    *b
    		Turn

  1. Tighten SST so that the No. 2 front axle inboard joint boot clamp is pinched.

    NOTICE:
    Do not overtighten SST.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Drive Shaft Propeller Shaft.Drive Shaft System.Front Drive Shaft Assembly Reassembly

  1. Using SST, measure the clearance of the No. 2 front axle inboard joint boot clamp.

    SST
    09240-00020
    Standard clearance:
    2.1 mm (0.0827 in.) or less
    NOTICE:
    If the measured value is greater than the specified value, retighten the clamp.