Input Shaft Disassembly

Using a dial indicator, measure the 6th gear thrust clearance.

Standard clearance:

0.20 to 0.49 mm (0.00788 to 0.0193 in.)

HINT:

Replace the part or parts determined to be the most likely cause of the problem.

Using a feeler gauge, measure the 3rd gear thrust clearance.

Standard clearance:

0.09 to 0.52 mm (0.00355 to 0.0205 in.)

HINT:

Replace the part or parts determined to be the most likely cause of the problem.

Using a dial indicator, measure the 4th gear thrust clearance.

Standard clearance:

0.12 to 0.38 mm (0.00473 to 0.0150 in.)

HINT:

Replace the part or parts determined to be the most likely cause of the problem.

Using a dial indicator, measure the 6th gear radial clearance.

Standard clearance:

0.015 to 0.065 mm (0.000591 to 0.00255 in.)

HINT:

Replace the part or parts determined to be the most likely cause of the problem.

Using a dial indicator, measure the 3rd gear radial clearance.

Standard clearance:

0.015 to 0.067 mm (0.000591 to 0.00263 in.)

HINT:

Replace the part or parts determined to be the most likely cause of the problem.

Using a dial indicator, measure the 4th gear radial clearance.

Standard clearance:

0.015 to 0.051 mm (0.000591 to 0.00200 in.)

HINT:

Replace the part or parts determined to be the most likely cause of the problem.

Using 2 screwdrivers and a hammer, tap off the snap ring.

HINT:

Use a piece of cloth to prevent the snap ring from flying off.

Using SST and a press, remove the No. 3 transmission clutch hub, hub sleeve, synchronizer ring and 6th gear from the input shaft.

SST

09950-00020
09950-70010(09951-07200)
09950-60010(09951-00300)

NOTICE:

1. Do not tighten SST excessively.
   
2. Support the input shaft by hand so that it does not fall.
   

Remove the 6th gear needle roller bearing from the input shaft.

Remove the spacer from the input shaft.

Using a snap ring expander, remove the snap ring from the input shaft.

Remove the 3rd gear thrust washer from the input shaft.

Remove the 3rd gear from the input shaft.

Remove the straight pin from the input shaft.

Remove the 3rd gear needle roller bearing from the input shaft.

Remove the spacer from the input shaft.

Remove the No. 2 synchronizer ring set from the input shaft.

Using a snap ring expander, remove the snap ring from the input shaft.

Using SST and a press, remove the No. 2 transmission clutch hub, hub sleeve, synchronizer ring and 4th gear from the input shaft.

SST

09950-00020
09950-60010(09951-00300)
09950-70010(09951-07200)

NOTICE:

Support the input shaft by hand so that it does not fall.

Remove the 4th gear needle roller bearing from the input shaft.

Using 2 screwdrivers and a hammer, tap off the snap ring.

HINT:

Use a piece of cloth to prevent the snap ring from flying off.

Using SST and a press, remove the input shaft front bearing from the input shaft.

SST

09950-00020

NOTICE:

Support the input shaft by hand so that it does not fall.

Remove the clutch hub, 3 synchromesh shifting keys, 3 balls and 3 springs from the hub sleeve.

HINT:

Use a piece of cloth to prevent the balls and springs from flying off.