Oil Cooler (For 1Gd-Ftv) -- Installation |
| 1. INSTALL OIL COOLER TUBE SUB-ASSEMBLY |
Install the oil cooler tube sub-assembly to the fan shroud with the bolt.
- Torque:
- 5.5 N*m{56 kgf*cm, 49 in.*lbf}
- HINT:
- Make contact with the terminal stopper.
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| 2. INSTALL OIL COOLER HOSE |
- NOTICE:
- When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.
- Make sure to install the clips so that the spool fitting is not overlapped.
Install the No. 1 transmission oil cooler hose to the radiator and oil cooler tube sub-assembly, and slide the 2 clips to secure them.
Text in Illustration *1 No. 1 Flexible Hose Clamp - - *a RH Side *b LH Side *c Paint Mark *d 2 to 7 mm (0.0788 to 0.2755 in.)
Attach the clamp.
Install the No. 1 oil cooler inlet hose to the radiator, and slide the clip to secure it.
Install the No. 1 oil cooler outlet hose to the oil cooler tube sub-assembly, and slide the clip to secure it.
Then pass the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose through the No. 1 flexible hose clamp and close the No. 1 flexible hose clamp.
| 3. INSTALL OIL COOLER INLET TUBE NO. 1 AND NO . 1 OIL COOLER OUTLET TUBE |
- NOTICE:
- When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.
- Make sure to install the clips so that the spool fitting is not overlapped.
Install the 2 oil cooler tube clamps to the and engine assembly with the 2 bolts.
- Torque:
- for Bolt A:
- 14 N*m{143 kgf*cm, 10 ft.*lbf}
- for Bolt B:
- 51 N*m{520 kgf*cm, 38 ft.*lbf}
Text in Illustration *1 Flexible Hose Clamp *2 Oil Cooler Tube Clamp
Connect the ends of the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube to the automatic transmission assembly by hand.
Close the 2 oil cooler tube clamps and install the 2 bolts.
- Torque:
- 5.5 N*m{56 kgf*cm, 49 in.*lbf}
Connect the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose to the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube, and slide the 2 clips to secure them.
Text in Illustration *a Upper Side *b 2 to 7 mm (0.0788 to 0.2755 in.)
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Using a 17 mm union nut wrench, tighten the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube.
- Torque:
- Specified tightening torque:
- 34 N*m{350 kgf*cm, 25 ft.*lbf}
Text in Illustration *a Torque Wrench Fulcrum Length - HINT:
- Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
(LandCruiser RM000003YMD00TX.html) - When using a union nut wrench (fulcrum length of 30 mm (1.181 in.)) + torque wrench (fulcrum length of 180 mm (7.087 in.)): 29 N*m (300 kgf*cm, 22 ft.*lbf)
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| 4. INSTALL FRONT EXHAUST PIPE ASSEMBLY |
| 5. ADJUST AUTOMATIC TRANSMISSION FLUID LEVEL |
| 6. INSTALL REAR ENGINE UNDER COVER ASSEMBLY |
Install the rear engine under cover with the 4 bolts.
- Torque:
- 29 N*m{296 kgf*cm, 21 ft.*lbf}
| 7. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY |
Install the No. 1 engine under cover with the 4 bolts.
- Torque:
- 29 N*m{296 kgf*cm, 21 ft.*lbf}