Starter (For 2.0 Kw Type) Reassembly

Install the starter armature to the starter yoke.

Install the brush holder.

Connect the 4 brushes to the starter brush holder.

1. Using a screwdriver, hold back the spring.
   

2. Connect the brush to the brush holder.
   

   NOTICE:

   Check that the positive (+) lead wires are not grounded

Install a new O-ring to the groove of the commutator end frame.

Install the commutator end frame with the 2 screws.

Torque:

3.8 N*m{39 kgf*cm, 34 in.*lbf}

Apply high temperature grease to the idle gear, steel ball, return spring, clutch roller and retainer.

Insert the steel ball into the starter clutch hole.

Insert the return spring into the starter clutch hole.

Install the starter clutch, idle gear, retainer and clutch roller to the starter drive housing.

Install the starter drive housing to the magnet starter switch with the 2 bolts.

Torque:

9.3 N*m{95 kgf*cm, 82 in.*lbf}

Install a new O-ring to the groove of the starter yoke.

Align the claw of the starter yoke with the groove of the starter switch.

Install the starter yoke to the magnet starter switch with the 2 through bolts.

Torque:

9.3 N*m{95 kgf*cm, 82 in.*lbf}

Connect the lead wire to terminal C with the nut.

Torque:

5.9 N*m{60 kgf*cm, 52 in.*lbf}