Starter Reassembly

Using a press, install the starter armature assembly.

Align the claw of the brush holder with the claw groove of the starter yoke.

Place the brush holder on the starter yoke.

Connect the 4 brushes to the starter brush holder.

1. Using a screwdriver, hold back the brush spring.
   

2. Connect the brush to the starter brush holder.
   

   NOTICE:

   Check that the positive (+) lead wires are not grounded.

Apply high-temperature grease to the starter idle pinion, starter clutch, starter armature pinion, retainer and clutch roller.

Insert the steel ball into the starter clutch hole.

Insert the return spring into the starter clutch hole.

Install the starter clutch, idle gear, retainer and clutch roller to the starter drive housing.

Install the starter housing to the magnet starter switch with the 2 screws.

Torque:

9.3 N*m{95 kgf*cm, 82 in.*lbf}

Install a new O-ring to the groove of the starter yoke.

Align the claw of the starter brush holder with the grooves of the magnet starter switch.

Install the 2 new O-rings to the bolts.

Install the 2 bolts.

Torque:

13 N*m{130 kgf*cm, 9 ft.*lbf}

Connect the terminal C wire with the nut.

Torque:

5.9 N*m{60 kgf*cm, 52 in.*lbf}

Install the terminal 50 wire with the screw.

Torque:

3.6 N*m{37 kgf*cm, 32 in.*lbf}