Starter (For 3.0 Kw Type) -- Disassembly |
| 1. REMOVE STARTER YOKE ASSEMBLY |
Remove the nut and disconnect the lead wire from terminal C.
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Remove the 2 bolts.
Pull out the starter yoke together with the starter armature from the magnet switch.
| 2. REMOVE MAGNET STARTER SWITCH ASSEMBLY |
Remove the 3 screws and magnet starter switch.
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Remove the return spring, pinion gear, idler gear, clutch roller, retainer and starter clutch from the starter housing.
Text in Illustration *1 Return Spring *2 Pinion Gear *3 Idler Gear *4 Clutch Roller *5 Retainer *6 Starter Clutch *7 Starter Housing
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Using a magnet hand, remove the steel ball from the clutch shaft hole.
Text in Illustration *1 Magnet Hand
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| 3. REMOVE STARTER BRUSH HOLDER ASSEMBLY |
Disconnect the 4 starter yoke brushes from the starter brush holder.
Using a screwdriver, pull back the spring.
Disconnect the brush from the starter brush holder.
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Remove the starter brush holder from the starter yoke.
Remove the O-ring.
| 4. REMOVE STARTER ARMATURE ASSEMBLY |
Place matchmarks on the starter yoke and commutator end frame.
Remove the starter armature together with the commutator end frame.
Remove the O-ring.
Using a plastic-faced hammer, tap the end frame to remove the starter armature from the commutator end frame.
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