Starter (For 2.7 Kw Type) Reassembly

Place the starter brush holder on the starter yoke.

Install the starter brushes to the starter brush holder.

1. Using a screwdriver, pull back spring.
   

2. Install the brush to the brush holder.
   

   NOTICE:

   Make sure that the positive (+) lead wires are not grounded.

Install the commutator end frame with the 2 screws.

Torque:

3.6 N*m{37 kgf*cm, 32 in.*lbf}

Apply high temperature grease to the steel ball, return spring, clutch roller, retainer and idler gear.

Insert the steel ball into the starter clutch hole.

Insert the return spring into the starter clutch hole.

Install the starter clutch, idler gear, retainer and clutch roller to the starter housing.

Install the magnet starter switch with the 3 screws.

Torque:

9.3 N*m{95 kgf*cm, 82 in.*lbf}

Install the felt washer to the starter armature.

Align the claw of the starter yoke with the groove of the starter switch and install the starter yoke to the starter switch.

Install the starter yoke to the starter switch.

Install the 2 through bolts.

Torque:

9.3 N*m{95 kgf*cm, 82 in.*lbf}

Connect the lead wire to terminal C with the nut.

Torque:

24 N*m{245 kgf*cm, 18 ft.*lbf}