Starter -- Disassembly |
| 1. REMOVE STARTER YOKE ASSEMBLY |
Remove the nut and disconnect the lead wire from terminal C.
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Remove the 2 bolts.
Pull out the starter yoke and starter commutator end frame together with the starter armature.
Remove the O-ring from the starter yoke.
| 2. REMOVE MAGNET STARTER SWITCH ASSEMBLY |
Remove the 2 bolts and magnet starter switch.
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Remove the idle gear, retainer, clutch roller, return spring and starter clutch from the starter drive housing.
Text in Illustration *1 Starter Drive Housing *2 Starter Clutch *3 Return Spring *4 Idle Gear *5 Retainer *6 Clutch Roller
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Using a magnet hand, remove the steel ball from the starter clutch hole.
Text in Illustration *1 Magnet Hand
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| 3. REMOVE STARTER BRUSH HOLDER ASSEMBLY |
Remove the 2 screws, and then remove the commutator end frame from the starter yoke.
- NOTICE:
- While holding down the lead wire, remove the starter commutator end frame.
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Remove the dust starter protector from the commutator end frame.
Remove the O-ring from the starter yoke.
Disconnect the 4 brushes from the starter brush holder.
Using a screwdriver, hold back the brush spring.
Disconnect the brush from the starter brush holder.
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Remove the starter brush holder.
| 4. REMOVE STARTER ARMATURE ASSEMBLY |
Remove the starter armature from the starter yoke.